Reliability of an Electronic Product Fabricated of Mass-Produced Components

2018 ◽  
Vol 2018 (1) ◽  
pp. 000337-000343
Author(s):  
E. Suhir

Abstract Bathtub curve (BTC), the reliability “passport” of an electronic product, is affected by two major irreversible processes: the decreasing with time statistics-related failure rate (SFR) process and increasing with time physics-of-failure-related failure rate (PFR) process. The first process dominates at the infant-mortality portion (IMP) of the curve and the second one – at its wear-out portion (WOP). For many electronic products these two processes compensate for each other at the BTC's steady-state portion. The SFR process can be predicted theoretically for products comprised of mass-produced components, i.e., for typical electronic products. This could be done assuming that the failure rates of the components received by an electronic product manufacturer from various and numerous vendors can be viewed as random variables distributed between zero and infinity and that the SFR and PFR processes are statistically independent. The predicted non-random SFR depends, of course, on the particular probability distribution function (PDF) of the random SFRs of its components. Two PDFs for the components' random SFR have been considered in this analysis: normal (Gaussian) and Rayleigh. The normal law turned out to be more conservative: it led to a slower decrease in the SFR of the product than the Rayleigh law. Future work should include the investigation into the most realistic distributions of the random SFR for the most critical and the most vulnerable components obtained from major vendors of the particular manufacturer, particular products and applications. The computed data indicate that the decrease in the resulting failure rate at the WOP of the BTC because of the favorable effect of the decrease of the non-random SFR with time can be appreciable for highly reliable products expected to function for a long time.

2014 ◽  
Vol 28 (13) ◽  
pp. 1450105 ◽  
Author(s):  
E. Suhir

The well known and widely used experimental reliability "passport" of a mass manufactured electronic or a photonic product — the bathtub curve — reflects the combined contribution of the statistics-related and reliability-physics (physics-of-failure)-related processes. When time progresses, the first process results in a decreasing failure rate, while the second process associated with the material aging and degradation leads to an increased failure rate. An attempt has been made in this analysis to assess the level of the reliability physics-related aging process from the available bathtub curve (diagram). It is assumed that the products of interest underwent the burn-in testing and therefore the obtained bathtub curve does not contain the infant mortality portion. It has been also assumed that the two random processes in question are statistically independent, and that the failure rate of the physical process can be obtained by deducting the theoretically assessed statistical failure rate from the bathtub curve ordinates. In the carried out numerical example, the Raleigh distribution for the statistical failure rate was used, for the sake of a relatively simple illustration. The developed methodology can be used in reliability physics evaluations, when there is a need to better understand the roles of the statistics-related and reliability-physics-related irreversible random processes in reliability evaluations. The future work should include investigations on how powerful and flexible methods and approaches of the statistical mechanics can be effectively employed, in addition to reliability physics techniques, to model the operational reliability of electronic and photonic products.


2021 ◽  
Author(s):  
Paulo A. Dal Fabbro ◽  
Heider Marconi G. Madureira ◽  
Marcos B. Hervé ◽  
Daniel L. Ferrão ◽  
Murilo P. Pessatti

PLDs are commonplace in today's electronic products. When such devices reach their end-of-life, the product manufacturer must find a viable solution, both technical and economical. Replacing a PLD by an ASIC is a viable alternative that is explored in this paper, using a real case as an example. Boundary business conditions for deciding for this option are presented. Depending on these conditions, obsolescence can be seen as an opportunity for the improvement of the product, taking advantage of other benefits that an ASIC brings. As an ASIC development can be seen as risky, pricy, and as having a long time to market, a structured ASIC platform, called ICX, that mitigates all of these three aspects, is also presented.


2010 ◽  
Vol 44-47 ◽  
pp. 819-823 ◽  
Author(s):  
Jiang Shao ◽  
Cheng Hui Zeng ◽  
Yong Hong Li

Based on reliability theory on physics of failure, reliability information of electronic products is predicted by modeling and simulation methods. Various engineering analysis techniques are utilized and the product’s reliability is analyzed and designed. Analysis results on an electronic product example show that physics of failure method can find week problems of reliability design, advance prevention measures, mend the design to eliminate potential faults, thus improve the inherent reliability of electronic product ultimately.


2014 ◽  
Vol 25 (8) ◽  
pp. 1135-1147 ◽  
Author(s):  
Joao Quariguasi-Frota-Neto ◽  
Andrew Reade ◽  
Azadeh Dindarian ◽  
Andrew Gibson

Purpose – In 2011, a governmental initiative driven by the Department for Business Innovation and Skills invited the British Standards Institute (BSI) to write and publish a publicly available specification (PAS) for the reuse of waste electrical and electronic equipment entitled PAS 141. The specification's ambitious goals, chief among them to reduce the amount of e-waste generated in the UK, has prompted debate as to whether they are realistic and the extent to which they can be influenced by the certification. The purpose of this paper is to propose a comprehensive framework that can be used in future research to enhance understanding of the mechanisms by which the introduction of PAS 141 certification could lead to the fulfillment of its goals, that is, successful uptake. The authors believe this framework can serve as a roadmap for those interested in the investigation of this novel certification and its effect on the market for reusable electrical and electronic products. Design/methodology/approach – This paper is based on interviews with reuse organizations and first hand experience as a participant in the steering group that elaborated the certification being investigated, i.e. PAS 141. Findings – It is uncertain whether PAS 141 will fulfill its promises, which are, in the view of the authors, rather ambitious, e.g. reduce e-waste. Furthermore, more research is needed to examine the effect that the introduction of the certification has on the materialization of its goals, and on the complex inter-relationship that exist between the goals and what the authors define as intermediary necessary conditions. Research limitations/implications – This is the first attempt the outline the research needs that arise from the introduction of PAS-141, and the authors believe that there are other equally important questions that are yet to be presented and examined. Practical implications – This paper proposes 28 hypotheses which will help future work to empirically establish: the possibility of PAS-141 attaining its goals and the main necessary conditions for that to happen. This information is pivotal to determine whether the certification is working and to pinpoint opportunities for improvement. Social implications – This works contributes to the understanding of the role of certification on the market of reused products, which employs a large number of people, and in particular, whose coming from disadvantaged backgrounds. Originality/value – Although certification in general has been widely investigated in prior research, scant attention has been paid to certification in the context of electronic products. To the best of the knowledge, this is the first paper of its kind, as it is the first to examine certification in that context.


2018 ◽  
Vol 8 (4) ◽  
pp. 75 ◽  
Author(s):  
Hanyeong Kim ◽  
Yun Lee ◽  
Kun Park

Many services are provided in the form of self-service. In self-service, customers simultaneously become the sole producer and a consumer of a service. Using a scenario-based experiment, we examine the psychology of queuing for self-service, and how inter-customer interaction affects service operation efficiency. We assumed that customers could decide how long they would use a service, and that length of usage increases the value of the service, such as in experience stores where customers try out newly released electronic products. Subjects decide how long they will use a service under different conditions of waiting time and social pressure. We found that generalized reciprocity influenced decisions on service time. Customers who had waited for service for long time chose to use the service for long time when it became their turn, and vice versa—subjects reciprocated the previous customer’s service usage behavior. We also show that the presence of social pressure affects customers’ service usage behavior. Under social pressure, customers tend to reciprocate the negative behavior of a previous customer less.


2019 ◽  
Vol 7 (11_suppl6) ◽  
pp. 2325967119S0045
Author(s):  
Shiyi Chen ◽  
Tianwu Chen ◽  
Fang Wan

The dispute on artificial ligaments used for anterior cruciate ligament (ACL) reconstruction has been a long time issue. Admittedly, due to designing defects, materials deficient without creeping, viscoelasticity and biocompatibility, and incorrect surgical technique, early application of synthetic ligament in ACL reconstruction did not yield good outcomes. For a long time, a poor outcome occupied our consensus. Whilst the poignant lessons didn’t drive people to thoroughly figure out underlying reasons but amplified the fear of synthetics ligament in the ACL reconstruction. Recent 15 years, a new generation synthetic ligament, Ligament Advanced Reinforcement System (LARS) developed for ACL/PCL reconstruction has been widely used in China. There are at least 147 papers on LARS published in Chinese and over 47 SCI papers published in English. Consistently, a positive outcome has been concluded in most reports with an early return to sports and lower complication or failure rate. Cumulative failure rate from short- and mid-term follow-ups was only 2.6% according to Batty et al., which has been commended as “surprisingly impressive” by James H. Lubowitz of journal Arthroscopy. In China, LARS ligaments have been approved by CFDA since 2004 and been used for ACL reconstruction over 30,000 cases. Recently a national multi-centers clinical investigation has been done in long-term failure analysis of the ACLR with LARS, which has involved 20 Chinese clinical centers and 1146 cases with mean follow-up time of 87 months(7 years), organized by the Chinese Artificial Ligament Study Group (CALSG), with an acceptable outcome in failure rate of 4.5% and complication rate of 4.1%. The following factors were concluded as main failure reasons, 1)incorrect surgical technique in a non-isometric ACL reconstruction, 2)lack of the graft biocompatibility and rigid screw interface fixation, 3) non-suitable indicated patients’ selection and rehabilitation program. Compared with reported long-term failure rate in auto(10%)or in allografts(24%), the outcome of Synthetic ligament was more superior and acceptable results. Moreover, the functional evaluation and return to sports of the patients were also high satisfying, despite some complication, such as screw loose, remnant stimulation but very rear synovitis. Non-isometric tunnel position was the main failure reason which caused by surgeons tech. An ISOMETRIC surgical technique should be stressed especially in ACL reconstruction using synthetic, focused on surgeon education, instead of simply blaming the artificial graft. Based on the systemic review and our study, a modification of synthetic graft has been developed successfully in experiment, graft fixation, synthetics materials modified with Polyethylene Terephthalate (PET) which has facilitated the biocompatibility. Our clinical investigation has also focused on a near-isometric ACL reconstruction, which would decrease the graft tunnel motion and facilitate artificial graft successful. Non-isometric input will predispose the grafts easy failure because of over tension on the graft while joint moving. Carefully selected patients, proper surgical technique, and standard rehabilitation program will ensure artificial ligament successfully. We will keep devoting to innovate artificial ligaments, including tissue engineering, bio-mimics design, advanced fixation, hybrid graft designing and more precise Isometric surgical technique. Never forgetting our beginning mind, the artificial ligaments will open a new epoch in the future of ACL reconstruction.


2014 ◽  
Vol 8 (5) ◽  
pp. 698-704 ◽  
Author(s):  
Takuya Taguchi ◽  
◽  
Kei Matsumoto ◽  
Keita Imamura ◽  
Koichiro Goto ◽  
...  

Electric vehicles (EVs) have numerous inherent challenges, including running out of power frequently and taking a long time to charge. To make matters worse, current automotive navigation systems cannot provide proper route searches that include charging plans. One way to tackle these challenging problems is to propose several route plans and select one which meets the driver’s needs. In this paper, the following three evaluation criteria are proposed: shortening travel time by predicting charging queues, maintaining high residual capacity of the battery, and utilizing charging time. The proposed method is applied to Okinawa, Japan as a case study. The simulation results using this evaluation method in Okinawa demonstrate its potential utility and open the way for future work on relieving the stress of EV drivers.


2013 ◽  
Vol 722 ◽  
pp. 576-580
Author(s):  
Dan Yang

Actively expanding the export of machinery and electronic products, improving the export product composition is one of our important goals for foreign trade export strategy, standard quantitative analysis of the economic benefits of the export of electromechanical products is an important annulus to achieve this goal ,for a long time, due to domestic and foreign different price system and electromechanical products processing level changes a lot , how the economic benefits of China's export of electromechanical products, there still has been a different understanding. To the country, exports machinery and electronic products is at a loss, while others think, for instance, exports machinery and electronic products is false loss, they are the countries tax in exports of machinery and electronic products. Whether has the ability to compensate for the price system and the unreasonable exchange rate or not? It is difficult to answer this question accurately without quantitative estimates, thus it is difficult to make perfect evaluation of the economic benefits of the export of electromechanical products.


1919 ◽  
Vol 1 (3) ◽  
pp. 269-293 ◽  
Author(s):  
E. Newton Harvey

There seems to be very little doubt but that luciferase is a protein or so closely associated with proteins that their removal destroys its characteristic properties. The particular group of proteins to which it belongs may be arrived at by a process of exclusion, and only the group of albumins has properties which agree completely with those of luciferase. Dubois believes Pholas luciferase to be an oxidizing enzyme similar to the oxydones of Battelli and Stern because it is readily destroyed by fat solvents such as chloroform, strong alcohol, etc. He has detected iron in a luciferase solution which has dialyzed against running water for a long time, and believes it to be made up of protein in combination with iron and to act as an "oxyzymase ferrique." Cypridina luciferase, on the other hand, is not readily destroyed by fat solvents. Toluene and chloroform are good preservatives, and I often make use of them for this purpose, keeping the luciferase solutions for many months. Professor A. H. Phillips of Princeton University has very kindly analyzed some whole dried Cypridinœ for me and finds iron, copper, and manganese but no zinc or vanadium to be present. Whether these metals are connected with the action of Cypridina luciferase is uncertain, but it is significant that all three of the metals thought to be concerned in organic oxidations are present. Although a large amount of luciferin mixed with a small amount of luciferase will use up all the latter, I agree with Dubois that luciferase has sufficient properties in common with the enzymes as a class to be considered an enzyme. The peroxidases are well known to be used up in the reactions they accelerate. All workers on enzymes agree that the more enzymes are purified the less active they become. The chemical procedures necessary to remove foreign material bring about irreversible changes in the enzyme itself, a characteristic also of many protein groups and of the colloidal state in general. This is true in the case of luciferase, for the crude luciferase solution is the most active preparation that can be obtained. I believe that Cypridina luciferase should be placed in a class of oxidizing enzymes by itself—a group having the chemical reactions of an albumin, possibly in combination with some heavy metal, and which as far as we know, acts specifically on only one substance, Cypridina luciferin. It resembles the plant peroxidases in resisting the action of chloroform, toluene, etc., but will not oxidize any of the hydroxyphenol or aminophenol compounds so readily oxidized by the peroxidases, nor will the peroxidases oxidize luciferin with light production. Dubois' researches show that Pholas luciferase differs in some properties from Cypridina luciferase, and my own work indicates that firefly luciferase is more like that of Pholas. A comparative study of other species of luminous animals is needed in order to delimit more accurately the class of luciferases as a whole. Luciferin presents many characteristics in common with the proteins, but two, which, to say the least, throw doubt on its protein nature: (1) its peculiar solubility (in alcohols, esters, and glacial acetic acid), (2) and its resistance to digestion by proteases, even by trypsin which has almost universal digestive action. These two peculiarities have been discussed above. We can only say that if a protein, luciferin must belong to a new group differing from known natural proteins in these respects. In general characteristics this new group would fall somewhere on the border-line between the proteoses and peptones. It would not be surprising to find in nature proteoses or peptones soluble in absolute alcohol. We know also that some NH-CO linkages of proteins are broken down with great difficulty by trypsin as it is difficult to obtain a tryptic digest of protein which does not give the biuret reaction, and the work of Fischer and Abderhalden has shown that certain artificial polypeptides are not digested by pure activated pancreatic juice. We have, then, three possibilities. Luciferin is (1) either a natural proteose not attacked by trypsin, or (2) if attacked by trypsin, its decomposition products (presumably amino-acids) still contain the group oxidizable with light production, or (3) it is not a protein at all. I believe that luciferin has too many protein characteristics to conform to the last possibility. I have been unable to oxidize with light production various mixtures of amino-acids (from beef and casein) by means of luciferase and consequently am led to believe that luciferin is a new natural proteose, soluble in absolute alcohol and not digested by trypsin. Dubois believes Pholas luciferin to be a natural albumin with acid properties. Cypridina luciferin could not possibly be regarded as an albumin, but it is very likely that the luciferins of different species of luminous animals differ in certain characteristics. As in the case of the luciferases, we know that the luciferins are not identical substances, and only future work can determine in what particulars they differ. A summary of the properties of Cypridina luciferin and Cypridina luciferase will be found in the tables accompanying this paper.


2013 ◽  
Vol 313-314 ◽  
pp. 697-701
Author(s):  
Jiang Shao ◽  
Chen Hui Zeng

Physics-of-Failure (PoF) represents one approach to reliability assessment based on modeling and simulation that relies on understanding the physical processes contributing to the appearance of the critical failures. Firstly the connotation and meaning of PoF method were analyzed here, the inherence relation between PoF and reliability was expatiated, the PoF based reliability method and current reliability method based on probability statistics were compared, their differences and relationships were discussed here. Then the application condition of PoF method in reliability engineering in European and American developed country and China were summarized, the PoF based reliability engineering technologies were introduced systemically from several aspects, such as reliability design and analysis, reliability test and validation, maintain and support. Finally, combining with the developing characteristics of military materiel during the new period, some future investigation directions and application foregrounds were prospected.


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