Analysis of Dissimilar Metal Welding of EN19 and SS304L

2018 ◽  
Vol 10 (4) ◽  
Author(s):  
G.T. Gopalakrishna ◽  
B.S. Ajay Kumar ◽  
K.R. Vishnu ◽  
S.D. Sundareshan
Keyword(s):  
Tensile Strength ◽  
Low Carbon Steel ◽  
Base Material ◽  
Pressure Vessels ◽  
Inert Gas ◽  
Weld Strength ◽  
Dissimilar Welding ◽  
Low Carbon ◽  
Mig Welding ◽  
Welding Processes

Dissimilar welding between low carbon steel and austenitic stainless steel using both Tungsten inert gas and metal inert gas welding has been reported. However, the combination of SS304 and mild steel has less tensile strength in both TIG and MIG welding. Therefore, this study is undertaken with the objective of finding the weld strength of EN19 and SS304L using TIG and MIG welding with different parameters. Tensile strength and hardness of the welded region is found to be higher than that of the base material. The comparison of microstructure near the weld pool and the base material revealed the changes in composition of materials besides the formation of marten site in the welded region. The main application of this material thus prepared by welding processes could be in automobile industries, food industries and nuclear pressure vessels.

scholarly journals Multi-Objective Parametric Optimization of Weld Strength of Metal Inert Gas (MIG) Welding by using Analysis of Variance, Taguchi, and VIKOR Techniques

2022 ◽  
Vol 10 (12) ◽  
pp. 463-471
Author(s):  
Shivani Parmar
Keyword(s):  
Gas Flow ◽  
Optimal Parameter ◽  
Low Carbon Steel ◽  
Inert Gas ◽  
Weld Strength ◽  
Aviation Industry ◽  
Low Carbon ◽  
Mig Welding ◽  
Vikor Method ◽  
Quality Response

Abstract: Welding is an enormously essential manufacturing technique which allows the users to create permanent joints efficiently, due to its durability this process is extensively used in various industries like automotive, construction as well as in the aviation industry. The present study focuses on the optimization of the Metal Arc Welding using VIKOR method. Four input variables Current, Voltage, Wire Feed Rate and Gas Flow Rate are considered to study their effect on three responses tensile, bending and hardness on the weldments of AISI 1008 low carbon steel material. Experiments were planned as per Taguchi‘s L9 OA. As traditional Taguchi method is not adequate to solve multi responses problem, to overcome this limitation MCDM approach VIKOR analysis has been carried out for obtaining optimal parameters setting for multi-response optimization. Three specimens (for tensile, bending, and hardness) for each experimental run are fabricated for the measurement of respective strength and hardness. Investigation is done by following the steps of VIKOR method, and optimal parameter setting for multi quality response is obtained corresponding to the lower VIKOR index value. Keywords: Metal Inert Gas (MIG) Welding, VIKOR, S/N ratio, ANOVA

scholarly journals Numerical Simulation Mode of Spot Contact Welding Processes

2021 ◽  
pp. 85-91
Author(s):  
А.С. Угловский ◽  
И.М. Соцкая ◽  
Е.В. Шешунова
Keyword(s):  
Spot Welding ◽  
Low Carbon Steel ◽  
Welding Process ◽  
Welding Parameters ◽  
Low Carbon ◽  
Detailed Data ◽  
Welding Quality ◽  
Welding Processes ◽  
Contact Welding

Цель рассмотрения численного метода заключалась в получении подробных данных, позволяющих оценить проведение сварочного процесса: изменение объёма сварного шва, радиуса сварного шва, радиуса зоны термического влияния. При проведении моделирования авторами выведены зависимости параметров точечной сварки низкоуглеродистой стали толщиной до 3,2 мм. Данные зависимости будут определять качество сварных швов. Соответствующее сочетание параметров точечной сварки обеспечит прочное соединение и хорошее качество сварки. The purpose of the numerical method consideration was to obtain detailed data allowing evaluating the performance of the welding process: changing the volume of the weld, the radius of the weld, the radius of the weld-affected zone. During the simulation the authors have derived dependencies of the parameters of spot welding of low-carbon steel up to 3.2 mm thick. These dependencies will determine the quality of the welds. The correct combination of spot welding parameters will ensure a firm joint and good welding quality.

Study of Friction Stir Welding Technics and Weld Performance of Dissimilar 6063-3A21 Aluminum Alloys

2011 ◽  
Vol 299-300 ◽  
pp. 1095-1098 ◽  
Author(s):  
Lei Wang ◽  
Jian Jun Zhu ◽  
Wei Zhang ◽  
Xing Mei Feng ◽  
Zhan Ying Feng
Keyword(s):  
Tensile Strength ◽  
Aluminum Alloys ◽  
Base Material ◽  
Post Weld Heat Treatment ◽  
Weld Strength ◽  
Welding Parameters ◽  
Friction Stir ◽  
Dissimilar Aluminum Alloys ◽  
Performance Results ◽  
Better Than

Several rotating rates and welding speeds were chosen to joint 6063/3A21 dissimilar aluminum alloys, tensile strength of the welds were measured to analyze effect of welding parameters on weld performance. Results show that tensile strength of the weld is better than the base material. Weld tensile strength will decrease under a too high or too low welding speed while effect of rotating rate on weld strength is relatively small. The weakest position is at heat affected zone at 3A21 side after T6 post weld heat treatment.

Effect of Shielding Gas Mixture on Gas Metal Arc Welding (GMAW) of Low Carbon Steel (LR Grade A)

2016 ◽  
Vol 705 ◽  
pp. 250-254 ◽  
Author(s):  
Yustiasih Purwaningrum ◽  
Triyono ◽  
M. Wirawan Pu ◽  
Fandi Alfarizi
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Carbon Steel ◽  
Arc Welding ◽  
Gas Metal Arc Welding ◽  
Low Carbon Steel ◽  
Low Carbon ◽  
Shielding Gas ◽  
Weld Metals ◽  
Metal Arc Welding

The aimed of this research is to determine the feasibility and effect of the mixture of the shielding gas in the physical and mechanical properties. Low carbon steel LR grade A in a thickness 12 mm were joined in butt joint types using GMAW (Gas Metal Arc Welding) with groove’s gap 5 mm and groove angle’s 400 with variation of shielding gas composition. The composition of shielding gas that used were 100% Ar, 100 % CO2 and 50% Ar + 50 % CO2. The measured of mechanical properties with regard to strength, hardness and toughness using, tensile test, bending test, Vickers hardness Test, and Charpy impact test respectively. The physical properties examined with optical microscope. Results show that tensile strength of welding metals are higher than raw materials. Welds metal with mixing Ar + CO shielding gas has the highest tensile strength. Hardness of weld metals with the shielding gas 100% Ar, 100 % CO2 and 50% Ar + 50 % CO2 are 244.9; 209.4; and 209.4 VHN respectively. The temperature of Charpy test was varied to find the transition temperature of the materials. The temperature that used were –60°C, -40°C, -20°C, 0°C, 20°C , and room temperature. Weld metals with various shielding gas have similar trends of toughness flux that was corellated with the microstructure of weld .

J0470105 Effect of friction welding condition on tensile strength of friction welded joint between Ti-6Al-4V and low carbon steel

2015 ◽  
Vol 2015 (0) ◽  
pp. _J0470105--_J0470105-
Author(s):  
Masaaki KIMURA ◽  
Tsukasa IIJIMA ◽  
Masahiro KUSAKA ◽  
Koichi KAIZU ◽  
Akiyoshi FUJI ◽  
...  
Keyword(s):  
Tensile Strength ◽  
Carbon Steel ◽  
Friction Welding ◽  
Welded Joint ◽  
Low Carbon Steel ◽  
Low Carbon ◽  
Welding Condition

Effects of Stress on Pitting Corrosion Behavior of Low-Carbon Steel

2013 ◽  
Author(s):  
Huaixiang Cao ◽  
Hao Zhang ◽  
Xingqi Qiu
Keyword(s):  
Carbon Steel ◽  
Corrosion Behavior ◽  
Pitting Corrosion ◽  
High Stress ◽  
Low Carbon Steel ◽  
Pressure Vessels ◽  
Structural Safety ◽  
Low Carbon ◽  
Corrosion Morphology ◽  
Accelerated Corrosion

Low-carbon steel Q235B was widely used in low or middle pressure equipments, which were not only withstanding the corrosive effect of the environment or medium, but also the high stress in service processes. In this paper, acetic acid accelerated corrosion test of low-carbon steel Q235B under the action of various stress levels was conducted, and its pitting corrosion behavior was studied by corrosion morphology, pitting corrosion parameters, scanning electron microscope (SEM) and energy disperse spectroscopy (EDS). The results showed that, the degree of pitting corrosion of low carbon steel Q235B with stress was more serious than that of non-stress. And the corrosion started from grain boundary, which was corroded before grain itself, and then grains fell off or dissolved. Furthermore, it would have the tendency of deep hole corrosion with stress, which was more of a threat to the structural safety of pressure vessels.

Microstructure and Mechanical Properties of Nb Alloyed Steel Processed by Hot Equal Channel Angular Extrusion

2016 ◽  
Vol 879 ◽  
pp. 2528-2531
Author(s):  
Akira Yanagida ◽  
Ryo Aoki ◽  
Masataka Kobayashi
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Tensile Strength ◽  
Carbon Steel ◽  
Equal Channel Angular Extrusion ◽  
Low Carbon Steel ◽  
Total Elongation ◽  
Low Carbon ◽  
Angular Extrusion ◽  
Ferrite Grain Size

A Nb alloyed low carbon steel was processed by hot equal channel angular extrusion (ECAE) and following transformation. The workpieces were heated up to the 960°C in the furnace for 10 min within the container block. Before extrusion, the die was preheated to 400oC. The workpiece was cooled in the die after ECAE process. 1 pass and 2 pass via route C were conducted at a speed of 32mm/s, the inter-pass time is about 2 sec. The sample of average ferrite grain size of about 2μm, a tensile strength of 800MPa, a total elongation about 20% is produced after 2 pass ECAE processed and subsequent cooling.

scholarly journals Effects of Austempering on the Microstructure, Corrosion and Mechanical Properties of AISI 1018 Steel

2021 ◽  
Author(s):  
Oluwole Daniel Adigun ◽  
Muyideen Adebayo Bodude ◽  
Aanuoluwapo Rebecca Adigun ◽  
Babatunde Abiodun Obadele ◽  
Abdullahi Olawale Adebayo ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Impact Energy ◽  
Room Temperature ◽  
Low Carbon Steel ◽  
Salt Bath ◽  
Isothermal Transformation ◽  
Low Carbon ◽  
Micro Hardness ◽  
Microstructural Investigation

Abstract In this study, the effects of austempering on the microstructure, mechanical properties (micro hardness, impact energy and tensile strength) and corrosion behaviours of AISI 1018 low carbon steel were evaluated. The steel specimens were subjected to heat treatment by austenitizing at 830°C, maintained in this condition for 90 min before rapid cooling in a NaNO3 salt bath sustained at 300°C for isothermal transformation for additional 50 min and finally allowed to air cool to room temperature. The as-received and the austempered samples were tested for corrosion in both 0.5M aqueous acidic (HCl) and 0. 5M alkaline (NaOH) media. Microstructural investigation using scanning electron microscope (SEM) reveals transformation from ferrite/pearlite phases to bainite over the austempering process. Interestingly, significant improvements of 15.7% to 95.7% in the various mechanical properties (micro hardness, impact energy and tensile strength) and corrosion resistance in both media were observed.

scholarly journals Prediction of the Emissivity Curve at High Temperatures of Low Carbon Steel

2020 ◽  
Vol 9 (2) ◽  
pp. 59
Author(s):  
Vinicius Santos de Deus ◽  
José Adilson de Castro ◽  
Sandro Rosa Rosa Corrêa
Keyword(s):  
Carbon Steel ◽  
Low Carbon Steel ◽  
Experimental Methodology ◽  
Continuous Annealing ◽  
Model Parameters ◽  
Sigmoid Function ◽  
Low Carbon ◽  
Surface Emissivity ◽  
Effective Emissivity ◽  
Welding Processes

The thermography is an attractive technique to record the real-time temperature during the continuous welding processes. The temperature distribution during the weld zone is essential for understanding and evaluating the metallurgical properties of the joints. The knowledge of the material emissivity curve is necessary for the precise acquisition of thermography data. This emissivity value is usually assumed constant in the thermography software data acquisition, resulting in inaccurate thermographic data. The surface emissivity usually depends on the temperature. Thus, the values obtained in the literature may not be valid for materials of interest under the process’s conditions. Especially in the case of the low carbon steels, the emissivity data available are scarce and frequently obtained at low temperatures (below 200oC). Therefore, we proposed a methodological procedure to measure the effective surface emissivity, which considers the effect of temperatures and surface conditions. This research was focused on the development of an experimental methodology for determining the emissivity curve, using as the sample, a low carbon steel (0.07% C) with 0.21 mm thickness obtained from the productive stock of a continuous annealing line in the steel plant of the Companhia Siderúrgica Nacional (CSN). The normal sample emissivity was evaluated in the temperature range from 100ºC to 800ºC. It was proposed a model based on a sigmoid function to represent the effective emissivity during temperature rise. The sigmoid model parameters were obtained by a fitting procedure using temperature measurements obtained by thermocouples. The results showed an effective emissivity variation as a function of temperature, where emissivity values raged in the interval of 0.09 to 0.83. Thus, the useful emissivity curve was used to correct the thermography data obtained in electrical resistance seam welding (RSEW) with three levels of heats inputs. The correlation for the emissivity curve incorporated in the thermography software was applied to the thermal profiles of the welds analyzed from 441ºC to 713ºC. These values are consistent with the welding process used. The developed methodology can be applied, in a similar way, in the correction of profiles in other types of welding processes.

Sign in / Sign up

Export Citation Format

Share Document