Controlling Attachment and Growth of Listeria monocytogenes in Polyvinyl Chloride Model Floor Drains Using a Peroxide Chemical, Chitosan-Arginine, or Heat†

2014 ◽  
Vol 77 (12) ◽  
pp. 2129-2132 ◽  
Author(s):  
MARK E. BERRANG ◽  
CHARLES L. HOFACRE ◽  
JOSEPH F. FRANK
Keyword(s):  
Listeria Monocytogenes ◽  
Polyvinyl Chloride ◽  
Hot Water ◽  
Plate Count ◽  
Processing Plant ◽  
Peroxyacetic Acid ◽  
Planktonic Cells ◽  
Log Reduction ◽  
Before And After ◽  
Poultry Processing

Listeria monocytogenes can colonize a poultry processing plant as a resident in floor drains. Limiting growth and attachment to drain surfaces may help lessen the potential for cross-contamination of product. The objective of this study was to compare a hydrogen peroxide-peroxyacetic acid–based chemical to chitosan-arginine or heat to prevent attachment of or destroy existing L. monocytogenes on the inner surface of model floor drains. L. monocytogenes was introduced to result in about 109 planktonic and attached cells within untreated polyvinyl chloride model drain pipes. Treatments (0.13% peroxide-based sanitizer, 0.1% chitosan-arginine, or 15 s of hot water at 95 to 100°C) were applied immediately after inoculation or after 24 h of incubation. Following treatment, all pipes were incubated for an additional 24 h; planktonic and attached cells were enumerated by plate count. All treatments significantly (P < 0.05) lowered numbers of planktonic and attached cells recovered. Chitosan-arginine resulted in approximately a 6-log reduction in planktonic cells when applied prior to incubation and a 3-log reduction after the inoculum had a chance to grow. Both heat and peroxide significantly outperformed chitosan-arginine (8- to 9-log reduction) and were equally effective before and after incubation. Heat was the only treatment that eliminated planktonic L. monocytogenes. All treatments were less effective against attached cells. Chitosan-arginine provided about a 4.5-log decrease in attached cells when applied before incubation and no significant decrease when applied after growth. Like with planktonic cells, peroxide–peroxyacetic acid and heat were equally effective before or after incubation, causing decreases ranging from 7 to 8.5 log for attached L. monocytogenes. Applied at the most efficacious time, any of these techniques may lessen the potential for L. monocytogenes to remain as a long-term resident in processing plant floor drains.

Evaluation of Hot-Water and Sanitizer Dip Treatments of Knives Contaminated with Bacteria and Meat Residue

2007 ◽  
Vol 70 (3) ◽  
pp. 648-654 ◽  
Author(s):  
PETER J. TAORMINA ◽  
WARREN J. DORSA
Keyword(s):  
Salmonella Typhimurium ◽  
Hot Water ◽  
Warm Water ◽  
Peroxyacetic Acid ◽  
Suitable Alternative ◽  
E Coli ◽  
Log Reduction ◽  
Before And After ◽  
Processing Plants ◽  
Ammonium Compounds

Hot water (HW; 82.2°C, 180°F) is used for sanitation of meat cutting implements in most slaughter facilities, but validation of actual practices against meat-borne bacterial pathogens and spoilage flora is lacking. Observed implement immersions in HW in two large pork processing plants were found to typically be ≤1 s. Impact of these practices on bacteria on metal surfaces was assessed in the laboratory, and alternative treatments were investigated. Knives were inoculated with raw pork residues and Escherichia coli O157:H7, Salmonella Typhimurium DT104, Clostridium perfringens, and Lactobacillus spp. and were sampled before and after 1- or 15-s dips of blades in HW, warm water (48.9°C), or warm sanitizers (neutral or acid quaternary ammonium compounds [QAC] at 400 ppm, or peroxyacetic acid at 700 ppm H2O2 and 165 ppm peroxyacetic acid). Simultaneous scrubbing and 15-s dipping in HW or acid QAC was also evaluated. Reductions on knives dipped for 1 s were usually <1 log and were not significantly different (P > 0.05) between treatments. Reductions of E. coli O157:H7 after 15 s in HW, neutral QAC, acid QAC, or peroxyacetic acid were 3.02, 2.38, 3.04, and 1.52 log, respectively. Reductions of other bacteria due to HW were not significantly different from sanitizers and were significantly greater than warm water for all bacteria except C. perfringens. Combined scrubbing and 15-s dipping in HW resulted in a 2.91- and 2.25-log reduction of E. coli O157:H7 and Salmonella Typhimurium DT104, respectively, whereas reduction caused by acid QAC was significantly less at about 1.7 log each. Brief dip treatments of contaminated knives have limited efficacy, but longer immersions cause greater reductions that were not enhanced by scrubbing. QAC is a suitable alternative to HW in this application.

Serial Disinfection with Heat and Chlorine To Reduce Microorganism Populations on Poultry Transport Containers

2003 ◽  
Vol 66 (5) ◽  
pp. 793-797 ◽  
Author(s):  
NIRAJA RAMESH ◽  
SAM W. JOSEPH ◽  
LEWIS E. CARR ◽  
LARRY W. DOUGLASS ◽  
FREDRICK W. WHEATON
Keyword(s):  
Sodium Hypochlorite ◽  
Foodborne Pathogens ◽  
Complete Removal ◽  
Hot Water ◽  
Galvanized Steel ◽  
Prototype System ◽  
Processing Plant ◽  
Before And After ◽  
Processing Plants ◽  
Poultry Processing

A prototype system for the cleaning and decontamination of poultry transport containers was previously developed and evaluated as a means of eliminating foodborne pathogens entering poultry processing plants. While decontamination of the containers once with the use of either hot water (up to 70°C) or sodium hypochlorite (up to 1,000 ppm) resulted in significant reductions in the numbers of coliforms and the elimination of small numbers of Salmonella, complete removal of pathogens was not attained. Therefore, the present study was conducted to determine whether repeated decontamination of the same containers could eliminate coliforms and Salmonella consistently. Individual five-tier containers consisting of galvanized steel frames and fiberglass floors were identified (n = 6) and decontaminated once per day for five consecutive days after being used to haul broilers from farms to the processing plant. Two types of containers were tested in this study: one had previously been used for broiler transportation, and the other had new floors. After each transport, the containers were first precleaned with a cleaning agent using a high-pressure jet (6,094 kPa) to remove debris and to loosen biofilms from surfaces. The containers were then immersed in an aqueous solution of 1,000 ppm of sodium hypochlorite at 70°C for 2 min. Samples obtained from the container surfaces before and after each cleaning and decontamination were analyzed to obtain coliform and Salmonella counts. Coliforms were completely eliminated from both types of containers following one decontamination treatment. Because no Salmonella were detected on the containers, the effect of decontamination in the elimination of Salmonella was not determined. Similar treatments on five successive days also resulted in poultry transport containers that were essentially free of Salmonella and coliforms. This decontamination system involving a combination of heat and sodium hypochlorite can be used as a standard method for cleaning poultry transport containers in the poultry industry. It is recommended that such containers be cleaned after each use to avoid the potential risk of a buildup of significantly higher loads of pathogenic microorganisms and their biofilms.

scholarly journals Sources of Listeria monocytogenes Contamination in a Cold-Smoked Rainbow Trout Processing Plant Detected by Pulsed-Field Gel Electrophoresis Typing

1999 ◽  
Vol 65 (1) ◽  
pp. 150-155 ◽  
Author(s):  
Tiina Autio ◽  
Sebastian Hielm ◽  
Maria Miettinen ◽  
Anna-Maija Sjöberg ◽  
Kaarina Aarnisalo ◽  
...  
Keyword(s):  
Rainbow Trout ◽  
Listeria Monocytogenes ◽  
Gel Electrophoresis ◽  
Pulsed Field Gel Electrophoresis ◽  
Hot Water ◽  
Processing Plant ◽  
Pulsed Field ◽  
Eradication Program ◽  
Fish Samples ◽  
Raw Fish

ABSTRACT Sites of Listeria monocytogenes contamination in a cold-smoked rainbow trout (Oncorhynchus mykiss) processing plant were detected by sampling the production line, environment, and fish at different production stages. Two lots were monitored. The frequency of raw fish samples containing L. monocytogenes was low. During processing, the frequency of fish contaminated with L. monocytogenes clearly rose after brining, and the most contaminated sites of the processing plant were the brining and postbrining areas. A total of 303 isolates from the raw fish, product, and the environment were characterized by pulsed-field gel electrophoresis (PFGE). PFGE yielded nine pulsotypes, which formed four clusters. The predominating L. monocytogenespulsotypes of the final product were associated with brining and slicing, whereas contaminants of raw fish were not detected in the final product. Air-mediated contamination in the plant could not be proved. In accordance with these results, an L. monocytogenes eradication program was planned. The use of hot steam, hot air, and hot water seemed to be useful in eliminatingL. monocytogenes. None of the control samples taken in the 5 months after the eradication program was implemented containedL. monocytogenes.

Traceback Identification of an Ingredient (Pork Dewlap) as the Possible Source of Listeria monocytogenes Serotype 4b Contamination in Raw Chicken Products

2007 ◽  
Vol 70 (6) ◽  
pp. 1513-1517 ◽  
Author(s):  
VICTORIA LÓPEZ ◽  
SAGRARIO ORTIZ ◽  
ALFREDO CORUJO ◽  
PILAR LÓPEZ ◽  
JAIME NAVAS ◽  
...  
Keyword(s):  
Listeria Monocytogenes ◽  
Gel Electrophoresis ◽  
Restriction Analysis ◽  
Virulence Gene ◽  
Pulsed Field Gel Electrophoresis ◽  
Processing Plant ◽  
Poultry Processing ◽  
Serotype 4B ◽  
Fresh Products ◽  
Allelic Analysis

In surveys conducted on finished product samples from a single poultry processing plant in Spain, Listeria monocytogenes was found in 14 different uncooked products. To track contamination patterns, 77 L. monocytogenes isolates were characterized by PCR-based serotyping, pulsed-field gel electrophoresis (PFGE) restriction analysis, and PCR-based allelic analysis of the virulence gene actA. Serotyping revealed that 12 isolates (15.6%) were of the L. monocytogenes serotype 4b complex (serotype 4b or the closely related serotypes 4d and 4e). A combination of endonucleases AscI and ApaI PFGE patterns yielded 15 different pulsotypes among all 77 tested isolates. All the serotype 4b isolates belonged to one pulsotype. Sequencing of the actA gene confirmed that all serotype 4b isolates corresponded to the same allelic subtype. The subtype was recovered from five product types, but its presence was not correlated with the production line or the date of isolation, suggesting a possible association of this strain with a common ingredient. This traceback investigation established that pork dewlap, an ingredient common to all the products contaminated with this strain, was the most probable source of L. monocytogenes 4b. The same 4b strain was isolated from four samples of pork dewlap from one specific supplier. After replacement of this contaminated ingredient in the fresh products, this strain of L. monocytogenes serotype 4b was not detected. This study confirms the effectiveness of molecular subtyping to control contamination by specific strains of L. monocytogenes and the importance of testing the different ingredients added to the food products.

Cleaning Conveyor Belts in the Chicken-Cutting Area of a Poultry Processing Plant with 45°C Water

2014 ◽  
Vol 77 (3) ◽  
pp. 496-498 ◽  
Author(s):  
V. M. SOARES ◽  
J. G. PEREIRA ◽  
C. M. ZANETTE ◽  
L. A. NERO ◽  
J. P. A. N. PINTO ◽  
...  
Keyword(s):  
Conveyor Belt ◽  
Hot Water ◽  
Poultry Meat ◽  
Processing Plant ◽  
Meat Processing ◽  
Work Shift ◽  
Processing Facility ◽  
Processing Plants ◽  
Conveyor Belts ◽  
Poultry Processing

Conveyor belts are widely used in food handling areas, especially in poultry processing plants. Because they are in direct contact with food and it is a requirement of the Brazilian health authority, conveyor belts are required to be continuously cleaned with hot water under pressure. The use of water in this procedure has been questioned based on the hypothesis that water may further disseminate microorganisms but not effectively reduce the organic material on the surface. Moreover, reducing the use of water in processing may contribute to a reduction in costs and emission of effluents. However, no consistent evidence in support of removing water during conveyor belt cleaning has been reported. Therefore, the objective of the present study was to compare the bacterial counts on conveyor belts that were or were not continuously cleaned with hot water under pressure. Superficial samples from conveyor belts (cleaned or not cleaned) were collected at three different times during operation (T1, after the preoperational cleaning [5 a.m.]; T2, after the first work shift [4 p.m.]; and T3, after the second work shift [1:30 a.m.]) in a poultry meat processing facility, and the samples were subjected to mesophilic and enterobacterial counts. For Enterobacteriaceae, no significant differences were observed between the conveyor belts, independent of the time of sampling or the cleaning process. No significant differences were observed between the counts of mesophilic bacteria at the distinct times of sampling on the conveyor belt that had not been subjected to continuous cleaning with water at 45°C. When comparing similar periods of sampling, no significant differences were observed between the mesophilic counts obtained from the conveyor belts that were or were not subjected to continuous cleaning with water at 45°C. Continuous cleaning with water did not significantly reduce microorganism counts, suggesting the possibility of discarding this procedure in chicken processing.

scholarly journals The use of biogas in energetics

2006 ◽  
pp. 41-46
Author(s):  
László Sallai ◽  
Tamás Molnár ◽  
Dezső Fodor
Keyword(s):  
Large Scale ◽  
Biogas Production ◽  
Electric Energy ◽  
Biogas Plant ◽  
Hot Water ◽  
Economic Conditions ◽  
Processing Plant ◽  
Economic Management ◽  
Poultry Processing ◽  
Using Data

In our study we examine the technical facilities of biogas production in the economic environment of a given region. The region can be considered as typical: it has animal farms, a poultry-processing plant with the characteristic problems of environment load and by-product handling. Biogas can be used for energetic purposes, and, in large scale, it can be sold as electric energy. The heat coming from the engine and the generator can be collected in heat exchangers and can be used for preparing hot water and for heating. One third of the gained energy is electric, two thirds are heat. The aim of the local owner and the economic management is to increase the rate of cost-effectiveness in general. We examined the tecnnical and economic conditions of establishing a biogas plant (using data of an existing pigfarm). We planned the biogas plant and calculated the expected investment and operational costs and return.

scholarly journals Microbial Ecology Evaluation of an Iberian Pig Processing Plant through Implementing SCH Sensors and the Influence of the Resident Microbiota on Listeria monocytogenes

2019 ◽  
Vol 9 (21) ◽  
pp. 4611 ◽  
Author(s):  
Anne-Sophie Hascoët ◽  
Carolina Ripolles-Avila ◽  
Alfons Eduard Guerrero-Navarro ◽  
José Juan Rodríguez-Jerez
Keyword(s):  
Listeria Monocytogenes ◽  
Foodborne Pathogens ◽  
Food Industry ◽  
Control Strategies ◽  
Plate Count ◽  
Processing Plant ◽  
Biochemical Tests ◽  
Bacillus Spp ◽  
Iberian Pig ◽  
Cleaning And Disinfection

There is a whole community of microorganisms capable of surviving the cleaning and disinfection processes in the food industry. These persistent microorganisms can enhance or inhibit biofilm formation and the proliferation of foodborne pathogens. Cleaning and disinfection protocols will never reduce the contamination load to 0; however, it is crucial to know which resident species are present and the risk they represent to pathogens, such as Listeria monocytogenes, as they can be further used as a complementary control strategy. The aim of this study was to evaluate the resident surface microbiota in an Iberian pig processing plant after carrying out the cleaning and disinfection processes. To do so, surface sensors were implemented, sampled, and evaluated by culture plate count. Further, isolated microorganisms were identified through biochemical tests. The results show that the surfaces are dominated by Bacillus spp., Pseudomonas spp., different enterobacteria, Mannheimia haemolytica, Rhizobium radiobacter, Staphylococcus spp., Aeromonas spp., lactic acid bacteria, and yeasts and molds. Moreover, their probable relationship with the presence of L. monocytogenes in three areas of the plant is also explained. Further studies of the resident microbiota and their interaction with pathogens such as L. monocytogenes are required. New control strategies that promote the most advantageous profile of microorganisms in the resident microbiota could be a possible alternative for pathogen control in the food industry. To this end, the understanding of the resident microbiota on the surfaces of the food industry and its relation with pathogen presence is crucial.

scholarly journals Comparison of Steam Pasteurization and Other Methods for Reduction of Pathogens on Surfaces of Freshly Slaughtered Beef

1997 ◽  
Vol 60 (5) ◽  
pp. 476-484 ◽  
Author(s):  
RANDALL K. PHEBUS ◽  
ABBEY L. NUTSCH ◽  
DAVID E. SCHAFER ◽  
R. CRAIG WILSON ◽  
M. JAMES RIEMANN ◽  
...  
Keyword(s):  
Escherichia Coli ◽  
Lactic Acid ◽  
Listeria Monocytogenes ◽  
Hot Water ◽  
Tissue Samples ◽  
Bacterial Populations ◽  
Water Steam ◽  
Before And After ◽  
Pathogen Populations ◽  
Steam Pasteurization

The effectiveness of a recently invented “steam pasteurization” (S) process in reducing pathogenic bacterial populations on surfaces of freshly slaughtered beef was determined and compared with that of other standard commercial methods including knife trimming (T), water washing (35°C; W), hot water/steam vacuum spot cleaning (V), and spraying with 2% vol/vol lactic acid (54°C, pH 2.25; L). These decontamination treatments were tested individually and in combinations. Cutaneus trunci muscles from freshly slaughtered steers were inoculated with feces containing Listeria monocytogenes Scott A, Escherichia coli OI57:H7, and Salmonella typhimurium over a predesignated meat surface area, resulting in initial populations of ca. 5 log CFU/cm2 of each pathogen. Tissue samples were excised from each portion before and after decontamination treatments, and mean population reductions were determined. Treatment combinations evaluated were the following (treatment designations within the abbreviations indicate the order of application): TW, TWS, WS, VW, VWS, TWLS, and VWLS. These combinations resulted in reductions ranging from 3.5 to 5.3 log CFU/cm2 in all three pathogen populations. The TW, TWS, WS, TWLS, and VWLS combinations were equally effective (P > 0.05), resulting in reductions ranging from 4.2 to 5.3 log CFU/cm2. When used individually, T, V, and S resulted in pathogen reductions ranging from 2.5 to 3.7 log CFU/cm2 Steam pasteurization consistently provided numerically greater pathogen reductions than T or V. Treatments T, V, and S were all more effective than W (which gave a reduction on the order of 1.0 log CFU/cm2). Steam pasteurization is an effective method for reducing pathogenic bacterial populations on surfaces of freshly slaughtered beef, with multiple decontamination procedures providing greatest overall reductions.

Colonization of a Newly Constructed Commercial Chicken Further Processing Plant with Listeria monocytogenes†

2010 ◽  
Vol 73 (2) ◽  
pp. 286-291 ◽  
Author(s):  
MARK E. BERRANG ◽  
RICHARD J. MEINERSMANN ◽  
JOSEPH F. FRANK ◽  
SCOTT R. LADELY
Keyword(s):  
Listeria Monocytogenes ◽  
Processing Plant ◽  
Monthly Basis ◽  
Raw Meat ◽  
Natural Stream ◽  
Plant Floor ◽  
Commercial Chicken ◽  
Potential Sources ◽  
Before And After ◽  
Processing Plants

This study was undertaken to determine potential sources of Listeria monocytogenes in a newly constructed chicken further processing plant and document the eventual colonization of the facility by this pathogen. To ascertain the colonization status of the plant, floor drains were sampled after a production shift and again after a cleanup shift on roughly a monthly basis for 21 months. Potential sources of L. monocytogenes to the plant included incoming raw meat, incoming fresh air, and personnel. Nearby environment and community samples were also examined. All L. monocytogenes detected were subjected to DNA sequence–based subtyping. L. monocytogenes was not detected in the plant before the commencement of processing operations. Within 4 months, several subtypes of L. monocytogenes were detected in floor drains, both before and after cleaning and sanitizing operations. No L. monocytogenes was detected on filters for incoming air, samples associated with plant employees, or a nearby discount shopping center. One subtype of L. monocytogenes was detected in a natural stream near the plant; however, this subtype was never detected inside the plant. Eight subtypes of L. monocytogenes were detected in raw meat staged for further processing; one of the raw meat subtypes was indistinguishable from a persistent drain subtype recovered after cleaning on eight occasions in four different drains. Poultry further processing plants are likely to become colonized with L. monocytogenes; raw product is an important source of the organism to the plant.

Susceptibility of Starved Planktonic and Biofilm Listeria monocytogenes to Quaternary Ammonium Sanitizer as Determined by Direct Viable and Agar Plate Counts

1993 ◽  
Vol 56 (7) ◽  
pp. 573-576 ◽  
Author(s):  
TYH-JENQ REN ◽  
JOSEPH F. FRANK
Keyword(s):  
Listeria Monocytogenes ◽  
Quaternary Ammonium ◽  
Phosphate Buffer ◽  
Benzalkonium Chloride ◽  
Agar Plate ◽  
Viable Count ◽  
Plate Count ◽  
Planktonic Cells ◽  
Plate Counts ◽  
Cleaning Procedures

Effective food plant cleaning procedures remove microbial nutrients from surfaces, which could result in contaminating bacteria being subject to a starvation microenvironment. This research investigated the effect of starvation on the susceptibility of Listeria monocytogenes to benzalkonium chloride (BAC). Cells were starved in phosphate buffer at 21°C for 4 d. Biofilm and planktonic listeriae reacted differently to starvation. When cells were grown in tryptic soy broth (TSB), starvation reduced the susceptibility of planktonic cells to BAC by 2.3- to 4.7-fold but had no effect on the susceptibility of biofilm cells. Planktonic cells grown in diluted TSB were 390 times more resistant than normal TSB-grown cells, but when these cells were starved, they lost their increased resistance. This phenomenon was not observed with biofilm cells. Increased resistance of listeriae grown in diluted TSB was associated with dilution of the salt/buffer components of the medium. Sanitizer-treated cells were enumerated by using tryptic soy agar-yeast extract pour plates and by a direct viable count method. Results indicate that some cells exposed to BAC were not detected by the plate count procedure but were still viable.

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