scholarly journals Study for gravel slection and pack operation for oil production well on Song Doc oil field

2021 ◽  
Vol 62 (3a) ◽  
pp. 48-56
Author(s):  
Quan Anh Tran ◽  
An Hai Nguyen ◽  
Vinh The Nguyen ◽  
Hung Tien Nguyen ◽  
Keyword(s):  
Control Method ◽  
Oil Production ◽  
Oil Field ◽  
High Rate ◽  
Successful Operation ◽  
Operation Method ◽  
Gravel Size ◽  
Sand Control ◽  
Gravel Packing ◽  
Packing Method

Sand control by gravel packing is by far the most reliable and effective sand control method and is being used worldwide. One of the most important factor for successful operation is gravel size selection which is suitable with properties of well and particle size of sand from the reservoir, also the operation method needs to be considered during study. Due to the variety of different oilfield, the selections of gravel size and operation method are challenges for petroleum engineer and manager. Oil production wells in Song Doc oil field are producing in Miocene and Oligocene with very high rate of sand production; some of the wells were plugged by sand. Therefore, the study on the selections of gravel size and operation method is needed and important. In this study, theory analyzing was used in order to yield advantage and disadvantage of each gravel packing method and their operation. Based on the operating condition on Song Doc field and the availability of equipment on site, gravel packing method by thru-tubing with vent screen was selected. The coil tubing was chosen as the operation method. This is the best sand control method for the Song Doc oil field with low cost and high effectiveness sand control.

Practical Optimization of Industrial Gravel Size in Gravel Packed Well

2011 ◽  
Vol 201-203 ◽  
pp. 383-387
Author(s):  
Jin Gen Deng ◽  
Yu Chen ◽  
Li Hua Wang ◽  
Wen Long Zhao ◽  
Ping Li
Keyword(s):  
Design Method ◽  
Control Measures ◽  
Control Effect ◽  
Gravel Layer ◽  
Gravel Size ◽  
Sand Control ◽  
Gravel Packing ◽  
Gravel Pack ◽  
The Impact ◽  
Computing Method

In the design of gravel packing sand control, the reasonable selection of gravel size is one of the keys to implementing sand control measures successfully. Aiming at the defects of commonly used methods of gravel size design and the characteristic that the gravel used in field operation is actually a mixture of gravel with multiple grain diameters, this paper builds a model of pore structure in gravel layer through researching the gravel pack structure caused by the gravel of two grain diameters mixed under actual packing conditions, calculates and analyzes the pore sizes in gravel layer. Ultimately, based on Saucier method, this paper presents a new gravel size optimization idea for gravel packing sand control with multiple grain diameters mixed, which agrees with the actual situation of industrial gravel, and gives the idea’s computing method. Considering the ideality of the model in this paper, the author has modified the computing method to make it more fit for the actual packing situation. This gravel size design method also gives consideration to the impact of formation sand uniformity on sand control effect, so it have the characteristics of good practicability, wide applicability and more accurate than other conventional methods.

scholarly journals A Solution to Sand Production from Natural Gas Hydrate Deposits with Radial Wells: Combined Gravel Packing and Sand Screen

2022 ◽  
Vol 10 (1) ◽  
pp. 71
Author(s):  
Yiqun Zhang ◽  
Wei Wang ◽  
Panpan Zhang ◽  
Gensheng Li ◽  
Shouceng Tian ◽  
...  
Keyword(s):  
Natural Gas ◽  
Gas Hydrate ◽  
Control Method ◽  
Gas Production ◽  
Sand Production ◽  
Natural Gas Hydrate ◽  
Vertical Well ◽  
Sand Control ◽  
Gravel Packing ◽  
Radial Well

Sand production is one of the main problems restricting the safe, efficient and sustainable exploitation of marine natural gas hydrate. To explore the sand-control effects of gravel packing, experiments that simulate hydrate extraction in the water-rich environment were conducted with designed hydrate synthesis and exploitation devices. Three sand control completion methods, including 120 mesh sand screen, 400 mesh sand screen, 120 mesh sand screen combined with gravel packing, are adopted. Sand and gas production rates were compared under different well types and sand control completion methods. Results show that the gas production modes of radial wells and vertical wells are almost the same at the same time due to the small experimental scale and high permeability. The sand production of the vertical well with gravel packing combined with a sand-control screen is 50% lower than that of the vertical well with sand-control screens only. Radial well with gravel packing combined with sand-control screens produced 87% less sand than screen mesh alone. The cumulative gas production and recovery rates of a radial well with the composite sand control method are better than those without gravel packing in the same development time.

Lessons Learned from the First Chemical Sand Consolidation in Zawtika Field

2021 ◽  
Author(s):  
Wiwat Wiwatanapataphee ◽  
Thanita Kiatrabile ◽  
Pipat Lilaprathuang ◽  
Noppanan Nopsiri ◽  
Panyawadee Kritsanamontri
Keyword(s):  
Control Method ◽  
Cost Effective ◽  
Lessons Learned ◽  
Candidate Selection ◽  
High Rate ◽  
Operation Performance ◽  
Coiled Tubing ◽  
Cost Effective Method ◽  
Sand Control ◽  
Gravel Pack

Abstract The conventional gravel pack sand control completion (High Rate Water Pack / Extension Pack) was the primary sand control method for PTTEPI, Myanmar Zawtika field since 2014 for more than 80 wells. Although the completion cost of gravel pack sand control was dramatically reduced around 75 percent due to the operation performance improvement along 5 years, the further cost reduction still mandatory to make the future development phase feasible. In order to tackle the well economy challenge, several alternative sand control completion designs were reviewed with the existing Zawtika subsurface information. The Chemical Sand Consolidation (CSC) or resin which is cost-effective method to control the sand production with injected chemicals is selected to be tested in 3 candidate wells. Therefore, the first trial campaign of CSC was performed with the Coiled Tubing Unit (CTU) in March to May 2019 with positive campaign results. The operation program and lesson learned were captured in this paper for future improvement in term of well candidate selection, operation planning and execution. The three monobore completion wells were treated with the CSC. The results positively showed that the higher sand-free rates can be achieved. The operation steps consist of 1) Perform sand cleanout to existing perforation interval or perforate the new formation interval. 2) Pumping pre-flush chemical to conditioning the formation to accept the resin 3) Pumping resin to coating on formation grain sand 4) Pumping the post-flush chemical to remove an excess resin from sand 5) Shut in the well to wait for resin curing before open back to production. However, throughout the campaign, there were several lessons learned, which will be required for future cost and time optimization. In operational view, the proper candidate selection shall avoid operational difficulties e.g. available rathole. As well, detailed operation plan and job design will result in effective CSC jobs. For instance, the coil tubing packer is suggested for better resin placement in the formation. Moreover, accommodation arrangement (either barge or additional vessel) and logistics management still have room for improvement. These 3 wells are the evidences of the successful applications in Zawtika field. With good planning, lesson learned and further optimization, this CSC method can be beneficial for existing monobore wells, which required sand control and also will be the alternative sand control method for upcoming development phases. This CSC will be able to increase project economic and also unlock the marginal reservoirs those will not justify the higher cost of conventional gravel pack.

Extending Gravel Pack Carrier Fluid Performance in Highly Deviated Well for 7-Inch Gravel Pack Completion without Shunt Tube by Using High Grade Suspension Gravel Pack Fluid in Mahakam Offshore

2021 ◽  
Author(s):  
Putu Yudis ◽  
Doffie Cahyanto Santoso ◽  
Edo Tanujaya ◽  
Kristoforus Widyas Tokoh ◽  
Rahmat Sinaga ◽  
...  
Keyword(s):  
Control Method ◽  
Oil And Gas Industry ◽  
High Rate ◽  
Control Treatment ◽  
High Grade ◽  
Sand Production ◽  
Worst Case ◽  
Carrier Fluid ◽  
Sand Control ◽  
Gravel Pack

Abstract In unconsolidated sand reservoirs, proper sand control completion methods are necessary to help prevent reservoir sand production. Failure due to sand production from surface equipment damage to downhole equipment failures which can ultimately result in loss of well integrity and worst-case catastrophic failure. Gravel Packing is currently the most widely used sand control method for controlling sand production in the oil and gas industry to deliver a proppant filter in the annular space between an unconsolidated formation and a centralized integrated screen in front of target zones. Additional mechanical skin and proper proppant packing downhole are the most critical objective when implementing gravel packs as part of a completion operation. This paper presents a case history of Well SX that was designed as single-trip multi-zone completion 7-inch casing, S-shape well type, having 86 deg inclination along 1300 meters, 4 to 5-meter perforation range interval and 54 deg inclination in front of the reservoir with total depth of 3800 mMD. The well consists of 4 zones of interest which had previously been treated with a two-trip gravel pack system. While Well NX was designed as single-trip multi-zone completion in 7-inch casing, J-shape well type, 8-meter perforation interval and 84 deg inclination in front of the reservoir with total depth of 3300 mMD. The well consists of two zones of interest which had previously been treated with a single-trip gravel pack system. Both wells are in the Sisi-Nubi field offshore Mahakam on East Kalimantan Province of Borneo, Indonesia. This paper discusses the downhole completion design and operation as well as the changes to the gravel pack carrier which overcame challenges such as high friction in the 7" lower completion and the potential for an improper annular gravel pack due to the lack of shunt tubes in a highly deviated wellbore. In vertical wellbores, obtaining a complete annular pack is relatively easy to accomplish but in highly deviated wellbores, the annular gravel pack is more difficult to achieve and can contribute additional skin. Tibbles at al (2007) noted that installing a conventional gravel pack could result in skin values of 40 to 50, mostly due to poor proppant packing in perforation tunnels. Therefore, operator required to find a reliable gravel pack carrier fluid optimization for typical highly deviated wells to overcome the potential sand production issues by applying a single-trip multi-zone sand control system across both zones (without shunt tubes) along with the utilization of a high-grade xanthan biopolymer gravel pack carrier fluid. Laboratory testing was conducted to ensure that the gravel pack fluid could transport the sand to the sand control completion, large enough to allow for a complete annular pack and still allow the excess slurry to be circulated out of the hole. Electronic gravel pack simulations were performed to ensure that rate/pressure/sand concentration would allow for a complete gravel pack. All four zones in Both of Well SX and NX were successfully gravel packed with a high rate, relatively high sand concentration slurry. The well has not exhibited any sand production issues to date. The current production from both wells is above expectation and are comingled from the two primary zones. Multiple factors were considered during the design and operation of the sand control treatment. Those factors will be described in this paper, starting with candidate selection, completion strategy, operational challenges and treatment execution along with production monitoring of the well.

Lessons Learned from Optimising Sand Control and Management Strategies in a Low Permeability Sandstone Oil Field

2021 ◽  
Author(s):  
Babalola Daramola ◽  
Chidubem Martins Alinnor
Keyword(s):  
Management Strategies ◽  
Oil Production ◽  
Lessons Learned ◽  
Oil Field ◽  
Sand Production ◽  
Injection Wells ◽  
Well Integrity ◽  
Sand Control ◽  
Production Wells ◽  
Control And Management

Abstract This paper presents the lessons learned from optimising the sand control and management strategies of an oil field (Field E) after multiple sanding events and well failures. It presents how the old sand control solution was selected, the failure root causes, and the remediation options considered. The new sand control method, and the performance of two re-drilled wells after two years of production are also presented. Field E is a sandstone field with oil and gas-cap gas at initial conditions, and was initially developed with 5 production wells, 2 water injection wells, and 2 gas injection wells. The development wells were drilled from an offshore platform, and completed with stand-alone screens (SAS) in 2013. Oil production commenced in late 2013, and within three years, sand production was observed, and 4 of the 5 oil production wells had failed. The 4 wells were re-drilled in 2017, and the sand control strategy was changed from stand-alone screens to frac-packs. Key lessons learned include completing sand strength studies pre-development, avoiding off-the-shelf sand control solutions, and completing sand control design studies based on service contractor capability, fines control, oil production rates, and sand control as key selection factors. Nearby wells should be shut in during infill drilling operations to avoid short circuits, drilling mud losses, completions damage, and well integrity failures. It is recommended that the bean up procedures of wells with sanding events are changed to slow bean up to preserve well integrity, oil production, and cash revenues. The asset team should consider installing sliding sleeves or inflow control devices for zonal testing and to choke or close sand production zones if needed. The asset team should also consider installing a test pipeline and a test separator to allocate sand production volumes from each well, clean up new wells, sample the wells for water salinity measurements, and other benefits.

Sand Free Production Success Through Proven Technology Enabler from An Untapped Heterogeneous Reservoir Zone Utilizing Gravel Pack Replacement Methodology

2020 ◽  
Author(s):  
Y. Anggoro
Keyword(s):  
Oil And Gas ◽  
Erosion Resistance ◽  
Cost Effective ◽  
High Rate ◽  
Screen Design ◽  
Sand Control ◽  
Rules Of Thumb ◽  
Production Success ◽  
Control Technologies ◽  
Gravel Pack

The Belida field is an offshore field located in Block B of Indonesia’s South Natuna Sea. This field was discovered in 1989. Both oil and gas bearing reservoirs are present in the Belida field in the Miocene Arang, Udang and Intra Barat Formations. Within the middle Arang Formation, there are three gas pay zones informally referred to as Beta, Gamma and Delta. These sand zones are thin pay zones which need to be carefully planned and economically exploited. Due to the nature of the reservoir, sand production is a challenge and requires downhole sand control. A key challenge for sand control equipment in this application is erosion resistance without inhibiting productivity as high gas rates and associated high flow velocity is expected from the zones, which is known to have caused sand control failure. To help achieve a cost-effective and easily planned deployment solution to produce hydrocarbons, a rigless deployment is the preferred method to deploy downhole sand control. PSD analysis from the reservoir zone suggested from ‘Industry Rules of Thumb’ a conventional gravel pack deployment as a means of downhole sand control. However, based on review of newer globally proven sand control technologies since adoption of these ‘Industry Rules of Thumb’, a cost-effective solution could be considered and implemented utilizing Ceramic Sand Screen technology. This paper will discuss the successful application at Block B, Natuna Sea using Ceramic Sand Screens as a rigless intervention solution addressing the erosion / hot spotting challenges in these high rate production zones. The erosion resistance of the Ceramic Sand Screen design allows a deployment methodology directly adjacent to the perforated interval to resist against premature loss of sand control. The robust ceramic screen design gave the flexibility required to develop a cost-effective lower completion deployment methodology both from a challenging make up in the well due to a restrictive lubricator length to the tractor conveyancing in the well to land out at the desired set depth covering the producing zone. The paper will overview the success of multi-service and product supply co-operation adopting technology enablers to challenge ‘Industry Rules of Thumb’ replaced by rigless reasoning as a standard well intervention downhole sand control solution where Medco E&P Natuna Ltd. (Medco E&P) faces sand control challenges in their high deviation, sidetracked well stock. The paper draws final attention to the hydrocarbon performance gain resulting due to the ability for choke free production to allow drawing down the well at higher rates than initially expected from this zone.

Selection of effective wax (deposition) inhibitors to oil production and transportation at the Kondinskoye oil field

2020 ◽  
pp. 120-127
Author(s):  
E. N. Skvortsova ◽  
O. P. Deryugina
Keyword(s):  
Laboratory Tests ◽  
Initial Dosage ◽  
Oil Production ◽  
Oil Field ◽  
Transport Systems ◽  
Asphaltene Precipitation ◽  
Wax Deposition ◽  
Selection Of ◽  
Pilot Tests

The article discusses the results of a study on the selection of wax inhibitors that can be used at the Kondinskoye oil field during transportation and dehydration of the emulsion.Asphaltene precipitation is one of the most serious issues in oil production. The experiment was conducted in order to select the most effective wax inhibitors. We have carried out laboratory tests to choose the most effective wax inhibitor in the conditions of oil production, collection, preparation and external transport systems at the Kondinskoye oil field. Based on the data obtained, wax inhibitor-2, wax inhibitor-4, and wax inhibitor-6 have shown the best results in ensuring the efficiency of inhibition, which should be at least 70 %, and, therefore, they can be allowed to pilot tests. The recommended initial dosage of inhibitors according to the results obtained during pilot tests should be at least 500 g/t of oil.

Study and Comparison of Vibration-Based Intrusive and Non-Intrusive Sand Monitoring System

2013 ◽  
Vol 701 ◽  
pp. 440-444
Author(s):  
Gang Liu ◽  
Peng Tao Liu ◽  
Bao Sheng He
Keyword(s):  
Real Time ◽  
Monitoring System ◽  
Oil Production ◽  
Oil Wells ◽  
Oil Field ◽  
Sand Production ◽  
The Status

Sand production is a serious problem during the exploitation of oil wells, and people put forward the concept of limited sand to alleviate this problem. Oil production with limited sanding is an efficient mod of production. In order to complete limited sand exploitation, improve the productivity of oil wells, a real-time sand monitoring system is needed to monitor the status of wells production. Besides acoustic sand monitoring and erosion-based sand monitoring, a vibration-based sand monitoring system with two installing styles is proposed recently. The paper points out the relationships between sand monitoring signals collected under intrusive and non-intrusive installing styles and sanding parameters, which lays a good foundation for further study and actual sand monitoring in oil field.

High-rate deposition of Sb-doped SnO2 films by reactive sputtering using the impedance control method

2011 ◽  
Vol 520 (4) ◽  
pp. 1178-1181 ◽  
Author(s):  
Yu Muto ◽  
Nobuto Oka ◽  
Naoki Tsukamoto ◽  
Yoshinori Iwabuchi ◽  
Hidefumi Kotsubo ◽  
...  
Keyword(s):  
Control Method ◽  
Impedance Control ◽  
Reactive Sputtering ◽  
High Rate
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