scholarly journals Mechanical and Micro-structural Study of Friction Stir Welding of Al-alloy

2012 ◽  
pp. 188-193
Author(s):  
Biswajit Parida ◽  
Sukhomay Pal ◽  
Pankaj Biswas ◽  
M M Mohapatra ◽  
Sujoy Tikader
Keyword(s):  
Mechanical Properties ◽  
Friction Stir Welding ◽  
Optimum Process ◽  
Al Alloy ◽  
Microstructural Properties ◽  
Optimum Process Parameter ◽  
Friction Stir ◽  
Commercial Grade ◽  
Mechanical And Microstructural Properties

The present study is on the development of friction stir welding (FSW) of commercial grade Al-alloy to study the mechanical and microstructural properties. The proposed research will include experiments related to the effect of FSW optimum process parameter on weldability of Al alloy. The present paper has been subdivided in to two different sections: 1. Study of Mechanical properties and 2. Study of micro-structural properties. Section1 describes the tensile strength of welded sample and distribution of microhardness in different zones of FSW weld specimen and section2 contains the microstructure characterization of different zones of friction stir welds.

scholarly journals Investigation of Mechanical and Microstructural Properties of Welded Specimens of AA6061-T6 Alloy with Friction Stir Welding and Parallel-Friction Stir Welding Methods

Materials ◽  
2021 ◽  
Vol 14 (20) ◽  
pp. 6003
Author(s):  
Amir Ghiasvand ◽  
Mohammad Mahdi Yavari ◽  
Jacek Tomków ◽  
John William Grimaldo Guerrero ◽  
Hasan Kheradmandan ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Friction Stir Welding ◽  
Base Metal ◽  
Weld Strength ◽  
Microstructural Properties ◽  
Friction Stir ◽  
Tool Offset ◽  
Average Grain Size ◽  
Microhardness And Microstructure ◽  
Mechanical And Microstructural Properties

The present study investigates the effect of two parameters of process type and tool offset on tensile, microhardness, and microstructure properties of AA6061-T6 aluminum alloy joints. Three methods of Friction Stir Welding (FSW), Advancing Parallel-Friction Stir Welding (AP-FSW), and Retreating Parallel-Friction Stir Welding (RP-FSW) were used. In addition, four modes of 0.5, 1, 1.5, and 2 mm of tool offset were used in two welding passes in AP-FSW and RP-FSW processes. Based on the results, it was found that the mechanical properties of welded specimens with AP-FSW and RP-FSW techniques experience significant increments compared to FSW specimens. The best mechanical and microstructural properties were observed in the samples welded by RP-FSW, AP-FSW, and FSW methods, respectively. Welded specimens with the RP-FSW technique had better mechanical properties than other specimens due to the concentration of material flow in the weld nugget and proper microstructure refinement. In both AP-FSW and RP-FSW processes, by increasing the tool offset to 1.5 mm, joint efficiency increased significantly. The highest weld strength was found for welded specimens by RP-FSW and AP-FSW processes with a 1.5 mm tool offset. The peak sample of the RP-FSW process (1.5 mm offset) had the closest mechanical properties to the base metal, in which the Yield Stress (YS), ultimate tensile strength (UTS), and elongation percentage (E%) were 76.4%, 86.5%, and 70% of base metal, respectively. In the welding area, RP-FSW specimens had smaller average grain size and higher hardness values than AP-FSW specimens.

Mechanical Properties of ADC12-6061 Aluminium Alloy Joints Produced by Friction Stir Welding

2011 ◽  
Vol 418-420 ◽  
pp. 822-826
Author(s):  
Jia Feng Li ◽  
Xiao Gang Chen ◽  
Yong Gang Xu
Keyword(s):  
Mechanical Properties ◽  
Friction Stir Welding ◽  
Aluminium Alloy ◽  
Room Temperature ◽  
Fracture Morphology ◽  
Optical Microscope ◽  
Microstructural Properties ◽  
Friction Stir ◽  
Mechanical And Microstructural Properties ◽  
6061 Aluminium Alloy

The aim of present work is to investigate the mechanical and microstructural properties of dissimilar ADC12 and 6061 aluminium alloy joints produced by friction stir welding (FSW). The microstructure of joints has been observed by employing optical microscope. Furthermore, the welded joints have been tested under tension at room temperature in order to analyse their mechanical properties. At last, the scanning electron microscope (SEM) was employed to observe the specimens’ fracture morphology.

scholarly journals Effect of Stirring Pin Rotation Speed on Microstructure and Mechanical Properties of 2A14-T4 Alloy T-Joints Produced by Stationary Shoulder Friction Stir Welding

Materials ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 1938
Author(s):  
Haifeng Yang ◽  
Hongyun Zhao ◽  
Xinxin Xu ◽  
Li Zhou ◽  
Huihui Zhao ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Friction Stir Welding ◽  
Rotation Speed ◽  
Weld Nugget ◽  
Al Alloy ◽  
Nugget Zone ◽  
T Joints ◽  
Friction Stir ◽  
Stationary Shoulder ◽  
Microstructure And Mechanical Properties

In this study, 2A14-T4 Al-alloy T-joints were prepared via stationary shoulder friction stir welding (SSFSW) technology where the stirring pin’s rotation speed was set as different values. In combination with the numerical simulation results, the macro-forming, microstructure, and mechanical properties of the joints under different welding conditions were analyzed. The results show that the thermal cycle curves in the SSFSW process are featured by a steep climb and slow decreasing variation trends. As the stirring pin’s rotation speed increased, the grooves on the weld surface became more obvious. The base and rib plates exhibit W- or N-shaped hardness distribution patterns. The hardness of the weld nugget zone (WNZ) was high but was lower than that of the base material. The second weld’s annealing effect contributed to the precipitation and coarsening of the precipitated phase in the first weld nugget zone (WNZ1). The hardness of the heat affect zone (HAZ) in the vicinity of the thermo-mechanically affected zone (TMAZ) dropped to the minimum. As the stirring pin's rotation speed increased, the tensile strengths of the base and rib plates first increased and then dropped. The base and rib plates exhibited ductile and brittle/ductile fracture patterns, respectively.

Effect of Welding Parameters on Mechanical and Microstructural Properties of Dissimilar AA6082-AA2024 Joints Produced by Friction Stir Welding

2006 ◽  
Vol 519-521 ◽  
pp. 1163-1168 ◽  
Author(s):  
Pasquale Cavaliere ◽  
Antonio Squillace
Keyword(s):  
Friction Stir Welding ◽  
Testing Machine ◽  
Fatigue Tests ◽  
Optical Observations ◽  
Control Mode ◽  
Welding Parameters ◽  
Microstructural Properties ◽  
Amplitude Control ◽  
Friction Stir ◽  
Mechanical And Microstructural Properties

The effect of processing parameters on mechanical and microstructural properties of dissimilar AA6082-AA2024 joints produced by Friction Stir Welding was analysed in the present study. Different samples were produced by employing a fixed rotating speeds of 1600 RPM and by using the advancing speeds of the tool of 80 and 115 mm/min. All the welds were produced in direction perpendicular to the rolling one for both the alloys and by changing, for all the processing conditions, the alloy positioned on the advancing side of the tool. The mechanical properties of the joints were evaluated by room temperature tensile tests. Fatigue tests on the welds were carried out by using a resonant electro-mechanical testing machine under constant loading control up to 250 Hz sine wave loading. The fatigue tests were conducted in the axial total stress-amplitude control mode with R=smin/smax=0.1. The microstructural evolution of the material was analysed by optical observations of the welds cross sections and SEM observations of the fracture surfaces.

Influence of Tool Rotational Speed on the Mechanical Properties of Friction Stir Welded Al-Cu-Li Alloy

2016 ◽  
Vol 857 ◽  
pp. 228-231
Author(s):  
Ho Sung Lee ◽  
Ye Rim Lee ◽  
Kyung Ju Min
Keyword(s):  
Mechanical Properties ◽  
Friction Stir Welding ◽  
Space Shuttle ◽  
Welding Process ◽  
High Strength ◽  
Fusion Welding ◽  
Welding Parameters ◽  
Friction Stir ◽  
Mechanical And Microstructural Properties ◽  
Tool Rotation

Aluminum-Lithium alloys have been found to exhibit superior mechanical properties as compared to the conventional aerospace aluminum alloys in terms of high strength, high modulus, low density, good corrosion resistance and fracture toughness at cryogenic temperatures. Even though they do not form low-melting eutectics during fusion welding, there are still problems like porosity, solidification cracking, and loss of lithium. This is why solid state friction stir welding is important in this alloy. It is known that using Al-Cu-Li alloy and friction stir welding to super lightweight external tank for space shuttle, significant weight reduction has been achieved. The objective of this paper is to investigate the effect of friction stir tool rotation speed on mechanical and microstructural properties of Al-Cu-Li alloy. The plates were joined with friction stir welding process using different tool rotation speeds (300-800 rpm) and welding speeds (120-420 mm/min), which are the two prime welding parameters in this process.

scholarly journals Mechanical and microstructural properties of EN AW-6060 aluminum alloy joints produced by friction stir welding

2015 ◽  
Vol 63 (2) ◽  
pp. 475-478
Author(s):  
I. Küçükrendeci
Keyword(s):  
Aluminum Alloy ◽  
Friction Stir Welding ◽  
Room Temperature ◽  
Weld Zone ◽  
Tensile Tests ◽  
Optical Observations ◽  
Microstructural Properties ◽  
Micro Hardness ◽  
Friction Stir ◽  
Mechanical And Microstructural Properties

Abstract In the study, the mechanical and microstructural properties of friction stir welded EN AW-6060 Aluminum Alloy plates were investigated. The friction stir welding (FSW) was conducted at tool rotational speeds of 900, 1250, and 1500 rpm and at welding speeds of 100, 150 and 180 mm/min. The effect of the tool rotational and welding speeds such properties was studied. The mechanical properties of the joints were evaluated by means of micro-hardness (HV) and tensile tests at room temperature. The tensile properties of the friction stir welded tensile specimens depend significantly on both the tool rotational and welding speeds. The microstructural evolution of the weld zone was analysed by optical observations of the weld zones

Effect of Welding Parameters on Mechanical and Microstructural Properties of Dissimilar Aluminum Alloy Joints Produced by Friction Stir Welding

2014 ◽  
Vol 592-594 ◽  
pp. 250-254 ◽  
Author(s):  
Sabitha Jannet ◽  
P. Koshy Mathews
Keyword(s):  
Friction Stir Welding ◽  
Rolling Direction ◽  
Structural Evolution ◽  
Tensile Tests ◽  
Processing Parameters ◽  
Welding Parameters ◽  
Microstructural Properties ◽  
Rotating Speed ◽  
Friction Stir ◽  
Mechanical And Microstructural Properties

The effect of processing parameters on the mechanical and microstructural properties of dissimilar AA6061 t6–AA5083 0 joints produced by friction stir welding was studied. Different samples were produced by varying the advancing speeds of the tool as 20 and 40 mm/min and by varying the alloy positioned on the advancing side of the tool. In the various trials the rotating speed is varied from 600 to 900 RPM. All the welds were produced perpendicular to the rolling direction for both the alloys. Micro hardness (HV) and tensile tests performed at room temperature were used to evaluate the mechanical properties of the joints. Various tests were performed on the joints previously subjected to ageing. In order to analyze the micro structural evolution of the material, the welds’ zones were observed optically.

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