Ensuring the required law implementation accuracy of the transmission clutches control by regulating the working fluid volume in the hydraulic cylinder compensation chamber

Trudy NAMI ◽  
2021 ◽  
pp. 67-80
Author(s):  
A. I. Taratorkin ◽  
A. V. Zhuk ◽  
A. I. Rudnev ◽  
N. V. Chernyshev ◽  
D. V. Butuzov ◽  
...  

Introduction (problem statement and relevance). Testing the vehicle automatic transmission and shifting gears without interrupting the power flow undesirable dynamic phenomena were revealed. The occurrence of “parasitic” centrifugal pressure in the clutch boosters was observed which resulted in self-activation of the control element, clamping the discs friction linings, which made the hydraulic cylinder emptying and piston removing from the package disks complicated. As a consequence of it there occurred a comfort decrease in the vehicle, and in some cases, the destruction of friction clutches. It was found that the reason for this occurrence was the filling degree instability of the compensation and piston chambers of the hydraulic cylinder clutch, which was not taken into account by the existing calculation and design methods under various initial conditions.The purpose of the study was to improve the implementation accuracy of the required control law of the transmission clutches by purposeful regulating the working fluid volume in the compensation chamber of the hydraulic cylinder clutch.Methodology and research methods. A road test technique was proposed for identifying and reproducing the conditions of the dynamic phenomenon manifestation. The developed mathematical model of the piston stroke made it possible to assess the dependence of the implementation quality of the required clutch control law when individual gears were engaged on the following parameters: the filling degree of the compensation chamber; features of solenoid valves operation; the stiffness of the return spring; the number of clutch friction pairs.Scientific novelty and results. On the experimental research basis of the worked out design and the use of scientifically grounded technical solutions the dynamic effect manifestation of the unbalanced “parasitic” centrifugal pressure rise was excluded.Practical significance. The developed and implemented technical solutions for stabilizing the pressure in the compensation chamber made it possible to ensure the required quality of gear shifting when limiting the dynamic and thermal loading of the friction discs, which made it possible to ensure the required level of dynamic characteristics and comfort ability of the product when shifting gears.

2013 ◽  
Vol 842 ◽  
pp. 634-638
Author(s):  
Yan Jing ◽  
Feng Zhao

By comparison, this paper determines inner bore processing technic program of the engineering machinery hydraulic cylinder block and makes some analysis of the rolling processing technic and relevant emerging issues to propose reasonable and feasible process route and process parameters and ensure the quality of the cylinder processing. It also shows the design of boring-rolling compound tools with high efficiency and high precision for given cylinders.


Author(s):  
Natalia A. Jurk ◽  

The article presents research in the field of quality management by suppliers of dairy whey to a bakery enterprise in the Omsk region. The general assessment criteria are systematized in the form of a tree diagram, which makes it possible to identify them depending on the target orientation. When evaluating suppliers, such fundamental elements as the quality of purchased raw materials, their cost and timeliness of delivery were taken into account. The results of an expert assessment of the organoleptic parameters of serum, controlled physicochemical parameters and subsequent regression analysis made it possible to establish their compliance with the requirements of regulatory documents. A comprehensive assessment of the possibilities allowed us to give an objective assessment, as well as to make a decision on choosing in favor of one of the suppliers.


2021 ◽  
Vol 3 (144) ◽  
pp. 116-121
Author(s):  
Nikita A. Pen’kov ◽  
◽  
Oleg A. Sidorkin ◽  
Sergey Yu. Zhachkin ◽  
Anatoliy I. Zavrazhnov ◽  
...  

One of the most common reasons for the failure of hydraulic drive systems for agricultural machinery is the working fluid leak in the contact points of the rubbing surfaces of hydraulic blocks. The application of composite coatings based on chromium on the contacting surfaces allows you to restore the defect in the shape of the part caused by wear, as well as reduce the friction coefficient at the contact points, which positively affects the wear resistance of the part. (Research purpose) The research purpose is in developing technologies for restoring parts of agricultural machinery with predetermined operational properties. (Materials and methods) A servo valve, widely used in various hydraulic drive systems, was used as an experimental sample. Its working surface was restored with a composite coating applied by electroplating to increase the wear resistance of the servo valve. (Results and discussion) Authors conducted a series of direct measurements under the same conditions. The article presents the de-pendence of the microhardness on the parameters of the electrolysis mode and the thickness of the applied coating using the method of least squares. The nature of changes in microhardness and residual stresses was evaluated to determine the quality of the coatings. The article presents the dependences of these indicators on various control parameters (current density, temperature, tool pressure). The equations of the regression of the main qualitative and accuracy characteristics of the parts were deter-mined using the apparatus of the theory of experimental planning. (Conclusions) The article presents the method for predicting coatings of a given quality, taking into ac-count the influence of the current density and the temperature of the electrolyte during electrolysis on the nature of the precipitation obtained. The influence of the tool pressure on the depth of deformation of the formed layers was estimated. This approach allows us to evaluate the nature of the stress distribution in the formed coating and the quality of the restored parts.


2015 ◽  
Vol 76 (11) ◽  
Author(s):  
Muhammad Nuriyadi ◽  
Sumeru Sumeru ◽  
Henry Nasution

This study presents the effect of liquid-suction heat exchangers (LSHX) sub-cooler in a freezer. The LSHX sub-cooler is a method to increase the cooling capacity of the evaporator by lowering temperature at the condenser outlet. The decrease in temperature of the condenser outlet will cause a decrease in the quality refrigerant entering the evaporator. The lower the quality of the refrigerant entering the evaporator, the higher the cooling capacity produced by the evaporator. The LSHX sub-cooler utilizes a heat exchanger to transfer heat from the outlet of the condenser (liquid line) to the suction of the compressor. In the present study, three different LSHX sub-coolers in the freezer with cabin temperature settings of 0, -10 and -20oC were investigated. The results showed that the lowest and the highest of effectiveness of the heat exchanger were 0.28 and 0.58, respectively. The experimental results also showed that EER reduction is occurred at the cabin temperature setting of 0oC and -10oC, whereas the EER improvements were always occurred at the cabin temperature settings of -20oC.


2012 ◽  
Vol 44 (3) ◽  
pp. 281-286
Author(s):  
A.V. Aleksandrov ◽  
V.V. Aleksandrov

This article deals with the use of computer modeling to develop technical solutions to ensure better quality of alumina-containing sinter. The simulation accounted for the influence of the feed materials on the thermal processes in the furnace. The energy balance (including thermal conductivity, heat convection and radiant heat exchange) was solved assuming steady state. A good correlation was observed for the actual and calculated temperatures of the solids and gases, with less than 15% discrepancy. Using the model of the furnace investigated the possibility of lowering the temperature of sintering by removing heat from the outside of the furnace shell. To reduce the sintering temperature to 1000 ?C length of the refractory lined steel is 5 m, the height of the lining should not exceed - 0.06 m, the required rate of cold water - 54.7 m3/h


2021 ◽  
Author(s):  
R.V. Yudin ◽  
◽  
R.N. Puzakov ◽  

During the movement of the tractor on the uneven terrain, there are fluctuations that cause jumps of the working fluid in the hydraulic system and high dynamic loads. The solution to this problem is the use of an energy-saving hydraulic drive with a hydraulic accumulator and a system of aggregates this leads to increased efficiency and increased productivity of skidding grippers. A mathematical model of working processes with an energy-saving hydraulic drive is compiled.


2020 ◽  
Vol 4 (2(71)) ◽  
pp. 4-8
Author(s):  
N. A. Abduazizov ◽  
Zh. B. Toshov ◽  
A. Sh. Zhuraev

Today, powerful expensive equipment is used in mining enterprises. Downtime, breakdowns and repairs of hydraulic mining machines lead to large financial losses of mining enterprises. Mechanical particles, microdroplets of water and air bubbles that fall into hydraulic fluids during operation, significantly affect the properties of the working fluid. In this regard, maintaining the quality of the working fluid used in expensive hydraulic mining machines is one of the most important tasks of modern hydraulics.


Author(s):  
R. R. Galeev ◽  
E. A. Kovalev ◽  
M. S. Shulga

The aim of the work is to study the effectiveness of the use of trace elements on potato varieties of different ripeness groups in the northern forest-steppe Ob in the Novosibirsk region. Experimental data were obtained on leached black soil of Novosibirsk region in 2017–2019. The generally accepted technology of potato cultivation was used for the experiments. Since autumn, fertilizers at a dose of P90K90 were applied as a general background for potatoes. Nitrogen fertilizers (60 kg / ha) were applied in the spring for pre-sowing cultivation. Foliar dressing with microelements (Cu, B, Zn) was used at the beginning of the budding phase of potato plants: copper – 20, boron – 45, zinc – 50 g of active ingredient per 1 ha with a working fluid consumption of 300 l/ha. Trace elements increased the growth and development rates of potato varieties of three groups of ripeness. In varieties Liubava (early), Svitanok Kievsky (mid-early), Tuleevsky (mid-season), the use of trace elements contributed to an increase in the development indicators of the photosynthetic apparatus (maximum and average leaf area and plant productivity) by an average of 21%, especially against the background of boron and zinc. Foliar dressing of potatoes increased the yield parameters by an average of 24 % relative to the control (water). The increase in the marketability of tubers reached 12 %. A greater effect was achieved against the background of boron use: a significant increase in yield, dry matter, starch, vitamin C. In variants with microelements, the susceptibility of potatoes by rhizoctonysis decreased.


Author(s):  
B. P. d’Entremont ◽  
J. M. Ochterbeck

In this investigation, a Loop Heat Pipe (LHP) evaporator has been studied using a borescope inserted through the compensation chamber into the liquid core. This minimally intrusive technique allows liquid/vapor interactions to be observed throughout the liquid core and compensation chamber. A low conductivity ceramic was used for the wick and ammonia as the working fluid. Results indicate that buoyancy driven flows, both two-phase and single-phase, play essential roles in evacuating excess heat from the core, which explains the several differences in performance between horizontal and vertical orientations of the evaporator. This study also found no discernable effect of the pre-start fill level of the compensation chamber on thermal performance during startup at moderate and high heat loads.


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