Mathematical and software for the study of the dynamics of the finished rolling mill block wire mill
The aim of the work is the development of mathematical and software for the study of transients arising from the management of the finishing unit of the mill of the rolling mill 150. The movements, speeds, accelerations and torques in various connections of the finishing unit were studied. The linear mechanical analogue in the form of an extensive system of discrete masses connected by elastic-dissipative elements was used to estimate the integral characteristics of the block load. Block design calculations include engines, a distribution gearbox, two transmission shafts for rolling rolls of horizontal and vertical stands of the block. The mathematical model for analyzing the oscillation frequencies of a block is represented by a system of second-order linear differential equations. The equations for changing the drive current in the armature circuit of the motor and in the excitation circuit, equalizing the motion of the armature (rotor) of the electric motor, the equations for determining the motor torque are presented. . According to the results of studies of the mill 150, the range of rolling speeds outside the resonant zones was established and the possibility of increasing the rolling speed by 10% was justified. Analysis of the frequencies, the level and nature of dynamic loads allowed us to develop a technical solution to reduce the dynamics of the drive line by changing the gear ratio of the gearbox. The study of the dynamics of the rolling unit of the first in Ukraine high-speed double-strand wire mill 150, put into operation at the Makeevka metallurgical combine, allowed an objective assessment of the optimality of the design parameters of its equipment, reliability and guaranteed life.