Ski Rubber, a New Polyisoprene

1958 ◽  
Vol 31 (1) ◽  
pp. 44-48
Author(s):  
S. A. Subbotin ◽  
V. V. Samoletova ◽  
A. K. Znamenskaya

Abstract It is known that the industrial synthesis of general purpose rubbers has been accomplished and has been developing on the basis of the use of divinyl as the starting monomer, taken either in the pure state (sodium-divinyl rubber) or in mixture with another monomer—styrene (divinylstyrene rubber). However, synthetic polymers of isoprene have, to this day, found no practical application despite the fact that natural rubber (NR) is a polyisoprene and the first samples of synthetic rubber were obtained from isoprene. This is explained by the circumstance that, up to the present time, it was not possible to synthesize an isoprene or a copolymer-isoprene rubber which would have substantially improved properties over a similar rubber obtained on the base of divinyl; in addition isoprene is a less plentiful raw material than divinyl. Divinyl rubbers differ from natural rubber not only in their microstructure but also in the chemical nature of the link of the polymer chain; and still, with time, they successfully replaced natural rubber in the production of a large number of rubber goods. At the same time, due to various new properties possessed by the divinyl rubbers, their application led to the improvement in the quality of certain goods and, in many cases, to a simplification and reduction in cost of production of the latter. Nevertheless even the most modern general purpose commercial rubbers, which are obtained from divinyl, possess various substantial shortcomings in comparison with natural rubber. The most significant shortcoming of the divinyl rubbers is their reduced elasticity. This shortcoming is especially significant all the more, since rubber mixes with these rubbers as a base must, because of their low strength, be prepared with a large content of carbon black. For this reason such rubbers cannot serve as an equivalent substitute for natural rubber in carcass and breaker rubbers for tires, especially truck tires, and in the manufacture of various technical and also household, highly elastic goods.

1958 ◽  
Vol 31 (1) ◽  
pp. 30-43
Author(s):  
K. F. Anikanova ◽  
G. E. Betts ◽  
V. G. Zhakova ◽  
N. F. Komskaya ◽  
B. K. Karmin ◽  
...  

Abstract Years of research at the S. V. Lebedev All-Union Scientific Research Institute for Synthetic Rubber have provided industry with a number of methods for making synthetic rubber from isoprene. Of all the known synthetic rubbers this comes closest to natural rubber in structure and properties; it is the best available substitute of natural rubber, possessing a high degree of elasticity and strength. The present article is a brief summary of the basic work on isoprene rubber done by the Scientific Research Institute of the Tire Industry. On the basis of this work recommendations were made for the development of the production of synthetic isoprene rubber and the substitution of isoprene rubber for natural rubber in the manufacture of heavy duty truck tires. By using different polymerization processes it is possible to produce isoprene rubbers whose chain structures are very similar, but whose molecular weights, and therefore physical and technological properties, are very different. The cis structure of the 1,4 polyisoprene chains is the basic structural element of the new isoprene polymer. Therefore these synthetic isoprene rubbers (SKI) obtained through catalytic polymerization when vulcanized show a crystalline structure when x-rayed in the stretched state. The x-ray photographs also show that the geometric distribution of interference spots in SKI rubbers corresponds to the distribution of interference spots in natural rubber, but that the relative intensities of the crystalline, liquid, and amorphous scatterings in the two rubbers are different (Figure 1).


2017 ◽  
Vol 44 (5) ◽  
pp. 25-28 ◽  
Author(s):  
A.A. Zuev ◽  
L.R. Lyusova ◽  
N.P. Boreiko

Now there is not a single area of industry that can do without adhesive elastomer materials. Composites based on synthetic rubbers comprise 75% of the total volume of adhesive materials produced, which is due to the combination of unique properties typical of the elastomer base of the adhesive. The base of many imported adhesives for the bonding of rubber to metal is chlorinated natural rubber. As an alternative, chlorinated synthetic isoprene rubber has been proposed, developed at the Scientific Research Institute for Synthetic Rubber in St Petersburg. The chlorinated isoprene rubber was compared with imported chlorinated natural rubber in adhesive composites, and the physicomechanical properties of mixes based on a blend of chlorinated rubber and nitrile butadiene rubber were investigated. The investigation was conducted on chlorinated natural rubber of grade Pergut S20, chlorinated isoprene rubber SKI-3, and nitrile butadiene rubbers of grades BNKS-28AMN and SKN-26S. The influence of the ratio of chlorinated rubber to nitrile butadiene rubber and the technological factors of mix preparation on the properties of films produced from them was established. It was shown that, in terms of the level of properties, home-produced chlorinated rubber can be used as the base for adhesives for hot bonding of rubber to metal instead of imported Pergut S20.


1949 ◽  
Vol 22 (2) ◽  
pp. 450-464 ◽  
Author(s):  
N. L. Catton ◽  
E. H. Krismann ◽  
W. N. Keen

Abstract The utilization of the elastomeric spring goes back at least to the days of solid rubber carriage tires. The use of such materials to dampen vibration or absorb shock expanded rapidly despite the lack of engineering data and the inadequacy of testing methods for proper evaluation. Within the last twenty years these materials have been used in many dynamic applications, even though no appropriate means existed for the measurement of dynamic properties to determine their suitability for the particular service. Coincident with the practical application of rubber parts to vibration problems, engineers developed considerable data on the use of natural rubber in springs. Marked differences in performance were encountered when engineers were obliged to replace natural rubber with synthetic rubber in spring applications. Some engineers redesigned the rubber part used and obtained workable, although not entirely acceptable, performance. Design alone was not a complete solution to the problem, and it was necessary to call on the rubber technologist to produce vulcanizates having properties especially suitable for dynamic service.


1967 ◽  
Vol 40 (1) ◽  
pp. 217-237 ◽  
Author(s):  
D. S. le Beau

Abstract Developments in the rubber reclaiming industry are closely related to those in the rubber industry in general. The vulcanized rubber produced by the latter becomes in time the raw material used by the former. Although not superficially obvious, there has been considerable change in the reclaiming industry in the past two decades, required by the introduction of large proportions of synthetic rubber. Since this occurs both alone and in blends with natural rubber, reclaiming of SBR had to be studied in detail so that processes could be adjusted to give approximately the same viscosity from synthetic rubber and from natural, retaining existing procedures for fiber removal and mechanical handling as much as possible. It would have been economically impossible for reclaimers to use any process which required segregation and separate disposal of a substantial part of their raw material. The machinery used in the production of reclaim, and the reclaiming processes used today, are for the major part still the same as used before. The object of reclaiming vulcanized scrap is still the same, i.e., the breakdown (depolymerization) of the scrap to a plastic state which will permit reuse of it in the current rubber processing machinery for the manufacture of new goods. This breakdown is achieved by the application of energy. The type of energy is fundamentally irrelevant, but economics today dictate that it be heat, with partial exclusion of the oxidizing atmosphere, and therefore most of today's reclaim production is carried out in steam. One new continuous reclaiming process was developed during the last fifteen years which relies on electric energy to provide the necessary heat and working of the vulcanized scrap. A fundamental change in requirements of reclaim was also brought about once the synthetic rubber production had proceeded to the point where it was commercially possible to assign more detailed specifications which described the polymer processing behavior limits—a feat not previously achieved for commercial natural rubber. This type of specification was carred over to a considerable extent into the production and sale of today's reclaim. All in all, the extensive research and polymer knowledge which were acquired for the successful production of synthetic rubber have resulted in a much greater control in the production of reclaim and a much greater understanding of the reactions occurring in polymers during reclaiming. Because vulcanized scrap usually contains extraneous material (fiber) which must be removed during reclaiming the process conditions have in the past been selected primarily to accomplish this removal and were not those best suited for the actual reclaiming reaction. Progress has been made during these last years in removing the fibrous materials before reclamation, thereby permitting conditions in the devulcanization cycle to be determined by the actual needs of the vulcanized scrap.


1935 ◽  
Vol 8 (3) ◽  
pp. 430-436
Author(s):  
I. G. Akobzhanov

Abstract The subject of synthetic rubber has not been neglected in the literature. However, all the publications, including those of Harries or some of the work of Dubosc and Luttringer or even the less complete works such as articles by Jacobs and by Whitby and Katz, contain systematic discussions of the various possibilities of synthesizing rubber, but these deal only with established laboratory procedures, which are for the most part theoretical for the very reason that they have been merely abstract researches and have not been applied on an industrial scale. It should, however, be mentioned that the recent publications of Carothers and his collaborators are not of this character, and Gottlob, who described the great efforts in the Beyer and Co. plant at Leverkusen where 200 tons per month of synthetic rubber were produced during the war, should likewise not be overlooked. Nevertheless a description of this latter process is not of much practical value, because it deals with a process which was abandoned a long time ago. As far as any interest today in the industrial synthesis of rubber is concerned, there is only the work being carried out in U. S. S. R. The author would refer economists and rubber technologists who may be interested in the details to his earlier article, and the purpose of the present article is limited to a detailed survey of the chemical process as applied in the U. S. S. R., leaving out of consideration an analysis of the reasons why it has been considered necessary in the U. S. S. R. to carry out this undertaking, and why ethyl alcohol has been adopted as a raw material for the synthesis of the new rubber, and leaving out of consideration all the statistics of the development of this industry and also technical information for the use of this new substance in rubber factories.


1946 ◽  
Vol 19 (3) ◽  
pp. 832-843 ◽  
Author(s):  
H. P. Burchfield

Abstract To eliminate processing difficulties and ensure the production of standard natural and synthetic rubber reclaims, the scrap used as the raw material must be carefully segregated. When mold markings are lost, or large consignments of miscellaneous scrap are received, methods for distinguishing between the basic polymers are necessary. This paper describes a new color reaction which will serve to characterize natural rubber, GR-S, and Perbunan. Confirmatory tests included in the same operation distinguish between the remaining commercially important types. The procedure is sufficiently rapid to be practical in the testing of representative samples from carload shipments, or for establishing the identity of materials on which indecisive results are obtained by less specific methods. For the routine assortment of scrap, spot tests are proposed, which are carried out by holding impregnated filter paper strips in the smoke emitted when the sample is branded with a metal rod heated to redness. Color changes take place which indicate the nature of the polymer. One test distinguishes between natural rubber and GR-S ; a second is specific for Butyl ; a third differentiates Neoprene-GN, Neoprene-ILS, and Perbunan from one another and from the hydrocarbon rubbers. The spot reactions can be carried out very rapidly, and are particularly useful when large numbers of samples must be examined.


2021 ◽  
Vol 114 ◽  
pp. 26-32
Author(s):  
Marek Wieruszwski ◽  
Radosław Mirski ◽  
Adrian Ttrociński ◽  
Jakub Kawalerczyk

Effect of sawn zone on the quality of lumber in the evaluation of selected pine wood defects. In the course of research on the sawn pine raw material with defined distribution of the defects, a variable level of change in the presence of knots was assessed. Initially, the experimental material was classified in terms of the general-purpose timber, and then the strength classes of wood for structural applications were assigned. The proportion of sound knots increased in case of wood obtained from the middle and top zones. In the case of butt-end logs, an increase in the share of the rotten knots having an average diameter of 2-4 cm was observed. The intensity of the defect’s occurrence corresponded with the zone of origin along the large-sized roundwood length.


2021 ◽  
Vol 11 (1) ◽  
pp. 22-26
Author(s):  
Abdulaziz K Bubshait

The Butadiene is a raw material used in the petrochemical industry. The use of Butadiene has risen with petrochemical market growth. The Global market is forecasting a demand growth for butadiene applications, especially for rubber materials. The estimated synthetic rubber market is $19.1 billion in 2021 and forecasted to reach $23.2 billion in five years. The dynamic growth in butadiene applications will introduce new products used in many things from the food industry to sports and goods. Also, the rubber materials have different applications in the automotive industry, oil and gas, medical products, and plastics. Companies’ strategic planning to increase the production of synthetic rubber for the global market. The demand increased as new applications were introduced to the market. The stability of oil prices will have the rubber market steady which always leads to optimal pricing. The diver for Butadiene rubber applications is to maximize production by having different kind of materials that applied for several products. The global business development indicated the ability to increases the synthetic rubber market rubber and capacities, which will enhance the chemical process techniques, new technology design, and efficiency that will maximize production and minimize product cost. Looking into the price difference between synthetic and natural rubber, many fluctuation variables were introduced in the price of each type. For example, synthetic rubber price is high, depending on crude oil, natural gasoline and naphtha prices, since those feedstocks are fed to the cracking units, as C4 is one of the cracking products. Therefore, any change in the oil prices will influence the butadiene price, which is the feed for most rubber plants. In addition, the utilities required for those plants to operate have a major impact on overall price. On the other hand, Natural rubber is an agricultural product and dependent on soil type and weather.


Author(s):  
I. A. Ilina ◽  
I. A. Machneva ◽  
E. S. Bakun

  The article is devoted to the study of the chemical composition, physical and thermal-pfysical characteristics of damp apple pomaces and the identifying patterns of influence of drying temperature the functional composition and gel-forming ability of pectin. The research is aimed at obtaining initial data for the subsequent calculation of the main technological, hydro-mechanical, thermal, structural and economic characteristics of devices for drying the plant raw materials, ensuring the environmental safety and high quality of pectin-containing raw materials, the reducing heat and energy costs. As a result of the study of the thermal characteristics of apple pomaces, the critical points (temperature conductivity – 16.5 x 10-8 m2/s, thermal conductivity – 0.28 W/m K, heat capacity – 1627 j/(kg K)) at a humidity of 56 % are determined, which characterizing the transition from the extraction of weakly bound moisture to the extraction of moisture with strong bonds (colloidal, adsorption). It was found that the pomaces obtained from apples of late ripening have a higher content of solids (21-23 %), soluble pectin and protopectin (2.5-4.5 %). Dried pomaces obtained from apple varieties of late ripening contain up to 25 % pectin, which allow us to recommend them as a source of raw materials for the production of pectin. The optimum modes of preliminary washing of raw materials are offered, allowing to the remove the ballast substances as much as possible. It is established that when the drying temperature increases, the destructive processes are catalyzed: the strength of the pectin jelly and the uronide component and the degree of pectin esterification are reduced. The optimum drying temperature of damp apple pomaces is 80 0C, at which the quality of pectin extracted from the dried raw materials is maintained as much as possible. It is shown that the most effective for the pectin production is a fraction with a particle size of 3-5 mm, which allow us to extract up to 71 % of pectin from raw materials.


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