Network Changes in Nitrile Rubber at Elevated Temperatures
Abstract The network analysis of the aged sulfur vulcanizates of nitrile rubber serves to re-emphasize the complexity of the structural changes which can occur at elevated temperatures. Three factors control the rate and degree of crosslinking in these systems. First there is the crosslink structure. An essential feature for heat resistance in sulfur compounds is that they should contain, as near as possible, 100 per cent monosulfide crosslinks. Systems which contain polysulfide crosslinks, and probably to a lesser extent disulfide crosslinks, are prone to purely thermal crosslink shortening or cleavage reactions. The physical effect of these thermal changes would be superimposed on the effects brought about by thermooxidative changes. Despite their thermal stability monosulfide crosslinks can oxidize and cleave, a process which will result in stress relaxation if the sample is held in tension or compression. Hence for truly inert systems one will have to turn to non-sulfur cure in conjunction with a suitable stabilizer. Because the results indicate that scission associated with chemistry at the monosulfide crosslink is reversible, this cleavage does not contribute to the change in modulus or hardening during aging. This brings in the second controlling factor. The degree and rate of hardening depends on the nature of the products of vulcanization, and also possibly on those species intermediate between crosslink and accelerator, the pendent accelerator groups. In acting as an antioxidant ZDMC is apparently oxidized to a new source of sulfur. The more heat resistant cadmate system contains no such products and also a minimum of pendent accelerator groups. This leads to the third factor—the added antioxidant. For its heat resistance the cadmate system relies on an antioxidant. It is this which stops crosslinking reactions through autooxidation of the polymer backbone. The efficiency with which the antioxidant (dioctyldiphenylamine) works suggests that there is a synergistic effect in operation, which in some way involves cadmium. Thus the best heat resistance will be obtained where the compound yields monosulfide crosslinks, an uncomplicated network structure, unreactive vulcanization products, and contains a highly effective antioxidant system. Many facets of the aging of nitrile rubber are still open to explanation. Not the least of these is why crosslinks formed during the aging of the TMTD/S vulcanizate, which, by reason of their reactivity to methyl iodide, are thought to be sulfidic, are not themselves oxidized in a manner similar to the original monosulfide crosslinks. Model compound studies would answer this and other questions.