scholarly journals Research on Complex Product Parts Matching by using Improved Taguchi Method

Mechanika ◽  
2021 ◽  
Vol 27 (5) ◽  
pp. 400-407
Author(s):  
Pei Fengque ◽  
Tong Yifei ◽  
Yuan Minghai ◽  
Song Haojie

With the development of intelligent manufacturing, the key strategic of complex equipment is becoming more and more obvious. How to realize the assembly of complex products has become the focus of intelligent manufacturing. This paper puts forward the improved Taguchi method to dimension chains measures, by using different quality loss function to different dimension chains, the cores are the Nominal-is-best, non-core is measured with the improved Smaller-is-better to improve convergence perusal and increase matching rate; General adopt Smaller-is-better to enhance assembly accuracy, reduce interference fit and assembly cost. Then the dimension chains quantitative model of complicated product assembly by using the signal-to-noise ratio and different weights is built up. The model contains modeling assumption, the objective function and the matching model. And this model is regard as the fitness function of genetic algorithm. Finally, the feasibility and efficiency of the scheme are verified by the case study.

2021 ◽  
pp. 251512742110290
Author(s):  
Smitesh Bakrania

Most engineering design projects focus primarily on the engineering fundamentals. Studying the business case or manufacturability of a design is often left for other courses, if at all. To address this gap, an existing mechanical engineering course project was modified by embedding the interdependent entrepreneurial dimensions. In the past, junior engineering students developed a reciprocating air engines over two semesters. The modified project extended the engineering fundamentals into an entrepreneurial venture. To accomplish this, students were asked to propose an air engine toy for middle schoolers. The proposed toy had to be assembled, provide a learning opportunity, and demonstrate utility. The students had to ensure the product appealed to those interested in the STEM fields. The students, working in groups, created renders of the final product, assembly instructions, and a guided worksheet for the kids to explore the underlying engineering concept. The groups produced a website with a video pitching their toy concepts. This case study exemplifies how any engineering endeavor can be modified to capture a more holistic simulation of the profession.


2010 ◽  
Vol 443 ◽  
pp. 543-548
Author(s):  
Jian Long Kuo ◽  
Kai Lun Chao ◽  
Chun Cheng Kuo

Because the solder residue was found in the manufacturing process which greatly affected the product quality, the purpose of this paper was to make the product quality improved and to find an optimal solution for process parameters in the flip chip process. The experimental testing was based on SMT manufacturing process. The amount and size of solder left on passive component in the process of manufacturing were considered as the quality traits. Since too many solders left on the passive component side during flux cleaning process, it was possible that the balling would be flowed into the chip, which caused the bump short in the chip and affected the quality of the product. In this paper, orthogonal array by using Taguchi method is adopted as the effective experimental method with the least experimental runs. Also, based on the quality evaluation of signal-to-noise ratio, the ANOVA is used to evaluate the effects of quality target according to the experimental results. The results reveal that the optimization in the process is confirmed. Therefore, this study can effectively improve the solder residue in semiconductor manufacturing process.


2018 ◽  
Vol 13 (1) ◽  
pp. 7
Author(s):  
Aries Susanty ◽  
Haryo Santoso ◽  
Pramudiastuti Nursyachbani

AbstrakPenelitian ini memiliki dua tujuan. Pertama, penelitian ini bertujuan untuk mengindentifikasi item layanan pendidikan dan non pendidikan yang dianggap penting untuk peningkatan kepuasan mahasiswa Fakultas Teknik Univesitas Diponegoro (UNDIP). Kedua, penelitian ini bertujuan untuk menyusun sejumlah rekomendasi untuk perbaikan atas item layanan pendidikan  dan non pendidikan yang dianggap penting tersebut. Terdapat 7 dimensi dan 28 item layanan yang digunakan untuk mengindentifikasi jenis layanan pendidikan dan non Pendidikan yang diterima oleh mahasiswa Fakultas Teknik UNDIP. Penelitian ini menggunakan Metode Kano dan Taguchi untuk mengindentifikasi item layanan pendidikan dan non pendidikan yang dianggap paling penting. Dalam hal ini, Metode Kano digunakan untuk memilih sejumlah item layanan pendidikan dan non pendidikan yang termasuk dalam kelompok attractive dan one-dimentional. Adapun Metode Taguchi digunakan untuk dua hal, yang pertama yaitu memverifikasi hasil pengelompokan dari Metode Kano sehingga diperoleh hasil yang lebih optimal dan mengurutkan  prioritas perbaikan dari item-item layanan yang termasuk dalam kelompok  attractive dan one-dimentional. Data untuk penelitian ini diperoleh dari hasil pengisian kuesioner oleh 120 responden untuk kuesioner Kano dan 60 responden untuk kuesioner Taguchi. Hasil pengolahan data dengan menggunakan Metode Kano menunjukkan bahwa terdapat 6 item layanan yang termasuk dalam kategori one-dimensional dan terdapat 2 item layanan .yang termasuk dalam kategori attractive. Selanjutnya, pengolahan data dengan menggunakan  Metode Taguchi diperoleh bahwa terdapat 2 item layanan yang perpindah dari one-dimensional ke attractive dan 1 item layanan yangberpindah dari attractive ke one-dimensional. AbstractAnalysis of the type of educational and non-educational services that are important for the enhancement of student satisfaction (case study Faculty of Engineering, Diponegoro University)] This research has two objective. First this study aims to identify the type of educational and non-educational services that are important for the satisfaction’s enhancement of the student of Faculty Engineering, Diponegoro University. Second, this study aims to formulate some recommendation for improving the type of educational and non-educational services that are important for the satisfaction’s enhancement of the student of Faculty Engineering. There are 7 dimensions and 28 indicators used to identify the type of educational and non-educational received by the student. This research uses the Kano and Taguchi method to identify the type of educational and non-educational services that are important for student. In this case, the Kano method is used to identify educational and non-educational services that are include attractive and one-dimensional categories. Whereas the Taguchi method is used to verify Kano’s categorize result for getting more optimal result than Kano method and to put priorities in the right order of those services that are include attractive and one-dimensional categories. Data for this research is got from questionnaires that were distributed to 120 respondents for Kano method and 60 respondents for Taguchi method. Kano method’s result showed that there are 6 type of services that are include in one-dimensional category and 2 type of services that are include in attractive category.  However, based on validation result that is using Taguchi method showed that there are 5 type of services that are include in one-dimensional category and 3 type of services that are include in attractive category.Keywords: Educational and Non-educational Services; Satisfaction’s Enhancement of Student; Faculty of Engineering Diponegoro Univesity; Kano Method; Taguchi Method.


2015 ◽  
Vol 72 (4) ◽  
Author(s):  
Seyed Mojib Zahraee ◽  
Ali Chegeni ◽  
Jafri Mohd Rohani

In the manufacturing industry, managers and engineers are trying to sustain their competitiveness by achieving high output and productivity. There are some common problems such as waiting times, failures, reworks in production line that impose extra cost to the companies. Therefore, companies are striving to find methods in order to determine and deal with problems using different methods such as mathematical, statistical and computer simulation. The goal of this paper is to increase the total output production and to improve productivity using computer simulation and Taguchi method. This paper introduces a color manufacturing line as a case study which is simulated using arena 13.9 software. Following that the Taguchi method is applied to assess the effect of controllable and uncontrollable factors on the total output production. According to the result of JMP 10 software to conduct Taguchi experiment, the maximum desirability of productivity will be achieved when the value of factors such service rate of delpak machine=UNIF (30, 40), number of labor=14, inspection time=120 and number of Permil=5. Taguchi Method plays an efficient and suitable role in the process improvement, proposing adjustments that will provide an improvement in the productivity. 


2017 ◽  
Vol 8 (4) ◽  
pp. 58-83 ◽  
Author(s):  
Abdul Kayom Md Khairuzzaman ◽  
Saurabh Chaudhury

Multilevel thresholding is a popular image segmentation technique. However, computational complexity of multilevel thresholding increases very rapidly with increasing number of thresholds. Metaheuristic algorithms are applied to reduce computational complexity of multilevel thresholding. A new method of multilevel thresholding based on Moth-Flame Optimization (MFO) algorithm is proposed in this paper. The goodness of the thresholds is evaluated using Kapur's entropy or Otsu's between class variance function. The proposed method is tested on a set of benchmark test images and the performance is compared with PSO (Particle Swarm Optimization) and BFO (Bacterial Foraging Optimization) based methods. The results are analyzed objectively using the fitness function and the Peak Signal to Noise Ratio (PSNR) values. It is found that MFO based multilevel thresholding method performs better than the PSO and BFO based methods.


2014 ◽  
Vol 2 (1) ◽  
pp. 104-138 ◽  
Author(s):  
Susana Nicola ◽  
Eduarda Pinto Ferreira ◽  
João José Pinto Ferreira

The research presented in this paper proposes a novel quantitative model for decomposing and assessing the Value for the Customer. The proposed approach builds on the different dimensions of the Value Network analysis proposed by Verna Allee having as background the concept of Value for the Customer proposed by Woodall. In this context, the Value for the Customer is modelled as a relationship established between the exchanged deliverables and a combination of tangible and intangible assets projected into their endogenous or exogenous dimensions. The Value Network Analysis of the deliverables exchange enables an in-depth understanding of this frontier and the implicit modelling of co-creation scenarios. The proposed Conceptual Model for Decomposing Value for the Customer combines several concepts: from the marketing area we have the concept of Value for the Customer; from the area of intellectual capital the concept of Value Network Analysis; from the collaborative networks area we have the perspective of the enterprise life cycle and the endogenous and exogenous perspectives; at last, the proposed model is supported by a mathematical formal description that stems from the area of Multi-Criteria Decision Making. The whole concept is illustrated in the context of a case study of an enterprise in the footwear industry (Pontechem). The merits of this approach seem evident from the contact with Pontechem as it provides a structured approach for the enterprises to assess the adequacy of their value proposition to the client/customer needs and how these relate to their endogenous and/or exogenous tangible or intangible assets. The proposed model, as a tool, may therefore be a useful instrument in supporting the commercialisation of new products and/or services.


2021 ◽  
Vol 9 ◽  
Author(s):  
Zahra Sobhani ◽  
Yunlong Luo ◽  
Christopher T. Gibson ◽  
Youhong Tang ◽  
Ravi Naidu ◽  
...  

As an emerging contaminant, microplastic is receiving increasing attention. However, the contamination source is not fully known, and new sources are still being identified. Herewith, we report that microplastics can be found in our gardens, either due to the wrongdoing of leaving plastic bubble wraps to be mixed with mulches or due to the use of plastic landscape fabrics in the mulch bed. In the beginning, they were of large sizes, such as > 5 mm. However, after 7 years in the garden, owing to natural degradation, weathering, or abrasion, microplastics are released. We categorize the plastic fragments into different groups, 5 mm–0.75 mm, 0.75 mm–100 μm, and 100–0.8 μm, using filters such as kitchenware, meaning we can collect microplastics in our gardens by ourselves. We then characterized the plastics using Raman image mapping and a logic-based algorithm to increase the signal-to-noise ratio and the image certainty. This is because the signal-to-noise ratio from a single Raman spectrum, or even from an individual peak, is significantly less than that from a spectrum matrix of Raman mapping (such as 1 vs. 50 × 50) that contains 2,500 spectra, from the statistical point of view. From the 10 g soil we sampled, we could detect the microplastics, including large (5 mm–100 μm) fragments and small (<100 μm) ones, suggesting the degradation fate of plastics in the gardens. Overall, these results warn us that we must be careful when we do gardening, including selection of plastic items for gardens.


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