Thermal Simulation for a Mechanical Spindle With External Cooler Across Grease Coated Interface

Spindles in precision boring machine often work in low speed and heavy load without internal cooling, and the thermal error is nonnegligible. So an external cooling system was designed, and the effectiveness of the designed scheme needs to be preliminarily verified by simulation before building the cooling system. Thermal simulations of the spindle with an external cooler require calculating the thermal resistance of the thermal grease-coated interface between the cooler and spindle. Models describing the contact thermal resistance and total thermal resistance for metal contact filled with silicone grease based on solid-liquid interface force equivalence were described in this paper, and experiments were also conducted to verify the accuracy of these models. The contact thermal resistances between the cast iron/copper and silicone grease on flat or arc surfaces were calculated, and the bulk thermal resistance of the silicone grease layer was calculated. The total heat transferred between the cooler and the silicone grease-coated interface of the spindle were calculated. Heat transfer and heat generation in the spindle were calculated, and a finite element model was established to verify the effectiveness of the designed external cooling scheme. Finally, results from experiments for the spindle in different conditions show that the external cooling system decreases the time to reach thermal equilibrium by more than 60%. The RMSE of the simulated thermal elongation is less than 5.7044 μm when the rotating speed of 3000 rpm, and is less than 3.9714 μm when the rotating speed is 1500 rpm.

Experiences on production - usage reasoned malfunctions & development of X-ray tubes used in science and their effects on sediment measurements

<p>Surface fractures at the filament of X-ray tube increase more with metal fatique or wrong cooling  and heating processes. Fractured filament continue to work as repeating open circuit positions in random times with  turning fully conductive state in short time. We are explaining how open circuit flashes at the filament providing wrong measurement results. Their low voltage electric circuit conductive problems  repeat in milliseconds periods. At  the results, it gives the impression of healthy measurement values. Because that the measured sample absorbs photonic energy and direct it to neighbouring elements in continuous element  electron scattering  circulations , by the way that delayed secondary electron energy scatters hide all electron supply extinctions on the semi broken flament wire and indirect counts  continue by the detector from coming reflection energy. ( real counts are not from exact beam  target of sample surface during energy deprivations , and it is impossible to understand that the measurement is inaccurate because it causes similarity as discrete element counts in sedimentation layers ).  Filament voltage arcs do not warn machine with error reporting systems until to whole ruptured filament touch to anode walls or their far displaced edges of 2 broken filament positioning. Erroneous records take their place in the world of science if the lithology was not followed. We collected faulty measurement data from our experiences for indicate when and  how possible to facing such as events.</p><p>For eliminate  explained reasons at above , the tubes must be gently heated and  cooled. Excessive cooling or heating of the tubes or oxid placement and leakeage  at gasget contacts reduces the surface contact areas of the insilators with the corrosion by  condensing water around the rubber insulation gasgets , it causes cooling liquid leakage or increasing humidity at the tube housing block via following serial failures of HV unit such as increasing amounts of the broken tube events. During the replacement of insulating gasgets, enough care should be taken for gasket contact points as oiling  them with  silicone grease as a form of the thin film. High responsibility must be with continuous  result control  and reference correlations on the scientific sample. With this way we can eliminate possible  negative results by malfunctions on measurements.</p>

3D Printed Multi-material Medical Phantoms for Needle-tissue Interaction Modelling of Heterogeneous Structures

The fabrication of multi-material medical phantoms with both patient-specificity and realistic mechanical properties is of great importance for the development of surgical planning and medical training. In this work, a 3D multi-material printing system for medical phantom manufacturing was developed. Rigid and elastomeric materials are firstly combined in such application for an accurate tactile feedback. The phantom is designed with multiple layers, where silicone ink, Thermoplastic Polyurethane (TPU), and Acrylonitrile Butadiene Styrene (ABS) were chosen as printing materials for skin, soft tissue, and bone, respectively. Then, the printed phantoms were utilized for the investigation of needle-phantom interaction by needle insertion experiments. The mechanical needle-phantom interaction was characterized by skin-soft tissue interfacial puncture force, puncture depth, and number of insertion force peaks. The experiments demonstrated that the manufacturing conditions, i.e. the silicone grease ratio, interfacial thickness and the infill rate, played effective roles in regulating mechanical needle-phantom interaction. Moreover, the influences of material properties, including interfacial thickness and ultimate stress, on needle-phantom interaction were studied by finite element simulation. Also, a patient-specific forearm phantom was printed, where the anatomical features were acquired from Computed Tomography (CT) data. This study provided a potential manufacturing method for multi-material medical phantoms with tunable mechanical properties and offered guidelines for better phantom design.

Analysis of Multi-Hit Crystals in Serial Synchrotron Crystallography Experiments Using High-Viscosity Injectors

Serial Synchrotron Crystallography (SSX) is rapidly emerging as a promising technique for collecting data for time-resolved structural studies or for performing room temperature micro-crystallography measurements using micro-focused beamlines. SSX is often performed using high frame rate detectors in combination with continuous sample scanning or high-viscosity or liquid jet injectors. When performed using ultra-bright X-ray Free Electron Laser (XFEL) sources serial crystallography typically involves a process known as ’diffract-and-destroy’ where each crystal is measured just once before it is destroyed by the intense XFEL pulse. In SSX, however, particularly when using high-viscosity injectors (HVIs) such as Lipidico, the crystal can be intercepted multiple times by the X-ray beam prior to exiting the interaction region. This has a number of important consequences for SSX including whether these multiple-hits can be incorporated into the data analysis or whether they need to be excluded due to the potential impact of radiation damage. Here, we investigate the occurrence and characteristics of multiple hits on single crystals using SSX with lipidico. SSX data are collected from crystals as they tumble within a high viscous stream of silicone grease flowing through a micro-focused X-ray beam. We confirmed that, using the Eiger 16M, we are able to collect up to 42 frames of data from the same single crystal prior to it leaving the X-ray interaction region. The frequency and occurrence of multiple hits may be controlled by varying the sample flow rate and X-ray beam size. Calculations of the absorbed dose confirm that these crystals are likely to undergo radiation damage but that nonetheless incorporating multiple hits into damage-free data should lead to a significant reduction in the number of crystals required for structural analysis when compared to just looking at a single diffraction pattern from each crystal.

Tunable analog thermal material

Naturally-occurring thermal materials usually possess specific thermal conductivity (κ), forming a digital set of κ values. Emerging thermal metamaterials have been deployed to realize effective thermal conductivities unattainable in natural materials. However, the effective thermal conductivities of such mixing-based thermal metamaterials are still in digital fashion, i.e., the effective conductivity remains discrete and static. Here, we report an analog thermal material whose effective conductivity can be in-situ tuned from near-zero to near-infinity κ. The proof-of-concept scheme consists of a spinning core made of uncured polydimethylsiloxane (PDMS) and fixed bilayer rings made of silicone grease and steel. Thanks to the spinning PDMS and its induced convective effects, we can mold the heat flow robustly with continuously changing and anisotropic κ. Our work enables a single functional thermal material to meet the challenging demands of flexible thermal manipulation. It also provides platforms to investigate heat transfer in systems with moving components.