Evolution of magnetic properties during tempering

Quality control in heat treatment of steel is often conducted after the treatment. Failure to confine within the specified range of mechanical properties may lead to wasted energy and production resources. Performing quality control in-line in the heat treatment process allows for early detection and possibility to react to changes in the process. The prospects of utilizing the change in the electromagnetic (EM) properties of steel, as means for quality control, are investigated in this paper. The focus is on the tempering process of hardened SS2244 (42CrMoS4) steel. The tempering takes the hardness of the steel from approximately 600 HV down to around 400 HV. The EM signature of the steel is recorded during the tempering process. This is later compared with results from more traditional means of material characterization, such as laser scanning microscopy, X-ray diffractometry and Vickers microhardness measurement. This initial study shows clear indications of precise detection of the hardness through EM properties during the tempering process of selected material.

Effect of Carbon Partition and Precipitation on Wear Resistance of Carburized Layer in Heavy-Duty Gear

The carburizing–quenching–tempering process is generally conducted on heavy-duty gear in order to obtain favorable comprehensive mechanical performance. Different mechanical properties could be produced by carbon partition and precipitation. In this study, the carburizing–quenching–tempering process was carried out on low-carbon alloy steel in order to investigate the influence of microstructure evolution and precipitate transition on mechanical behavior and wear resistance under different carburizing/tempering durations. Favorable comprehensive mechanical property and wear resistance could be obtained in favor of long durations of carburizing/tempering. A fatigue-wear model was proposed to describe fatigue crack evolution and damage mechanism on the basis of wear features.

Ultra Large Bearings: A Complete Range of Seamless Induction Heating Solutions

The Ultra Large Bearing (ULB) industry can increase the production performances by using induction heating on a full range of thermal processes. The paper presents the technological, economical, and process optimizations that can be achieved using induction heating technology in both hardening and tempering. Two different solutions are available for (seamless) race hardening: a high-power induction single shot process for small to medium size rings and induction seamless scan hardening for large sized bearings. The ultra-low frequency induction tempering process is described and compared with a traditional furnace. These technologies are presented and compared to show application ranges, specific features, metallurgical results, and efficiencies in processing and cost.

Effect of Different Parameters of Quenching and Tempering Process on SS410 Grade Martensitic Stainless Steel

This paper reports the influence of different chemical composition, austenitizing temperature, quenching rate and tempering temperature on the mechanical properties and microstructure of martensitic stainless-steel SS 410 grade. For calculating general material properties such as hardness and yield strength of SS 410 grade, JMatpro software is used. Analysis of SS 410 grade has been done for austenitizing temperature ranging from 9250C to 10100C followed by tempering whose temperature ranges from 2050C to 6050C.The proper practices of quenching and tempering should be performed ensuring the suitable microstructure of the steels. To get fully Martensite, quenching has to be done at least at 0.40C/s or more than that. The results also shows that composition of carbon has great effect on transition temperature Ms and Mf of martensitic stainless steel 410 grade as compared to chromium. Air cooling or oil quenching this type steels from austenite phase results in microstructure consists of mainly hard and brittle martensite, small amount of retained austenite. Subsequent tempering process reduces hardness and increases ductility and toughness.

The development of a588 modified laterite steel using thermomechanical and low-temperature tempering process for weather resistant steel

Laterite Steel A-588 has the potential to be a high strength low alloy for Corten steel application. Laterite steel A-588 is developed through a thermomechanical process followed by a tempering process to obtain high strength and corrosion resistance. This study aims to determine the correlation between the addition of nickel content, the variation of the cooling rate during heat treatment to the mechanical properties, and the corrosion resistance of A-588 laterite steel. The Cu, Cr, Ni, P, and Si elements significantly impact microstructure transformation. Laterite Steel A-588 with nickel and thermo-mechanical process variation has been focused on in this research. Laterite steel with 0,42%, 1%, 2%, and 3% nickel varied was homogenized, hot rolled, and heat treated with three cooling variations by water, oil, and air. They are processed with 150 C tempering. Low tempering temperature caused fine carbide precipitation and phase transition of martensite to bainite. This resulted in bainite as the final microstructure, lath tempered martensite, carbide, and ferrite. 3% Ni with a fast cooling rate increased the tempered martensite and bainite phase formation. It allowed the strength and hardness to increase relatively, followed by decreased elongation and corrosion resistance caused by the galvanic reaction. Most optimal of mechanical properties determined at a sample with 2% nickel in a water medium (strength 1203 MPa, elongation 10%, hardness 404 BHN, corrosion rate 1,306 mpy).

Evolution of Magnetic Properties During Tempering

Quality control in heat treatment of steel is often conducted after the treatment. Failure to confine within the specified range of mechanical properties may lead to wasted energy and production resources. Performing quality control in-line in the heat treatment process allows for early detection and possibility to react to changes in the process. The prospects of utilizing the change in the electromagnetic (EM) properties of steel, as means for quality control, is investigated in this paper. The focus is on the tempering process of hardened SS2244 (42CrMoS4) steel. The tempering takes the hardness of the steel from approximately 600 HV down to around 400 HV. The EM signature of the steel is recorded during the tempering process. This is later compared to results from more traditional means of material characterization, such as Laser Scanning Microscopy, X-ray Diffractometry and Vickers microhardness measurement. This initial study shows clear indications of precise detection of the hardness through EM properties during tempering process of selected material.

EXPERIMENTAL ANALYSIS OF THE EFFECT OF MECHANICAL PROPERTIES AND MICROSTRUCTURE ON TOOL VIBRATION AND SURFACE QUALITY IN DRY TURNING OF HARDENED AISI 4340 STEELS

AISI 4340 (34CrNiMo6) steel is a difficult to machine steel material because of its high hardness and tendency to get strain hardened. These steels are mostly used in manufacturing of the axle parts, drive coupling, and rotating shafts due to their high mechanical properties. In this experimental study, the effects of mechanical properties and microstructure on tool vibration and surface quality in dry turning of hardened AISI 4340 steels were investigated. Test samples were classified as Raw Material (RM), Conventional Heat Treatment (CHT) and Tempering process (T). The experiments were carried out under dry cutting conditions by different cutting parameters on the CNC turning lathe. Three axes vibration amplitude values (along the [Formula: see text]-, [Formula: see text]- and [Formula: see text]-directions) were measured using accelerometers as online and surface roughness (Ra) values were measured with the surface roughness device. Tool vibrations and Ra values were found to be lower in T sample compared to the RM and CHT samples. When the samples were analyzed in terms of microstructure and mechanical properties, it was seen that the tensile strength increased as the hardness values increased. After the tempering process at 200∘C, pearlite and bainitic structures emerged along with the martensite structure. The surface quality that can be obtained on a cylindrical grinding lathe, has been reached with the dry turning process. Significant gains have been achieved in terms of cost and time.