Basalt/Glass Fiber Polypropylene Hybrid Composites: Mechanical Properties at Different Temperatures and under Cyclic Loading and Micromechanical Modelling

Basalt/glass fiber polypropylene hybrid composites were developed as subjects of investigation, with the aim to characterize their properties. An injection molding machine was used to produce the test samples. The following three different tests, at various specimen temperatures, were conducted: tensile test, three-point flexural test, and Charpy impact test. To determine fatigue behavior, the samples were uniaxially loaded and unloaded. Mechanical hysteresis loops were recorded and the dissipation energy of each loop was calculated. To determine the adhesion and dispersion between the fibers and the matrix, the fractured surfaces of the various specimens, after the tensile test, were investigated using a scanning electron microscope. The results show that the production of a composite with both basalt and glass fibers, in a polypropylene matrix with maleic anhydride-grafted polypropylene, can be successfully achieved. The addition of the two types of fibers increased the tensile strength by 306% and the tensile modulus by 333% for a composition, with 20% by weight, of fibers. The material properties were estimated with the help of a simulation software, and validated with a FEA. A satisfactory correlation between the simulation and measurement data was achieved. The error lays in a range of 2% between the maximum stress values. At a lower strain (up to 0.02), the stress values are very well matched.

Mechanical Performance of Granite Fine Fly Dust-Filled Basalt/Glass Polyurethane Polymer Hybrid Composites

The granite processing industry generates large amounts of bottom granite dust waste every day. After the drying and heating process of concrete mixture production, the granite dust is blown and collected in the filtering nozzle. This very fine particle granite dry fly dust, with a particle size maximum distribution of 500 μm, can easily be blown away by wind and cause serious environmental impacts. The use of this waste material would be an effective way to reduce such impacts. Therefore, this paper presents an experimental study on the potential of granite dust as a filler in enhancing the mechanical performance of a hybrid basalt/glass (WB/GCSM) composite. The unhole and open hole tensile (UHT and OHT) properties, low velocity impact (LVI) properties, quasi-static indentations (QSI) properties, flexural properties, interlaminar shear stress (ILSS) properties, and morphology of the developed WB/GCSM composites were evaluated. To meet the objective of this study, composite specimens were produced using 1.5–60 μm granite fly dust at three (3) different loadings (1, 3 and 5 wt%). This granite fly dust was incorporated into polyurethane resin using a mechanical stirring technique. The production of FRP laminates then completed using a hand lay-up and vacuum bagging technique. Four types of the WB/GCSM composites systems, i.e., [WB/GCSM], [WB/GCSM/1GD], [WB/GCSM/3GD] and [WB/GCSM/5GD] were fabricated and compared. The analysis results for the mechanical tests revealed that the incorporation of granite dust of up to 3 wt% had increased the UHT, OHT, LVI, QSI, flexural and ILSS properties of all WB/GCSM composites systems. Higher levels of damage tolerance in UHT and OHT tests, and increased ductility index in the LVI test were obtained when granite dust was added up to 5 wt%. However, a remarkable improvement in all mechanical properties was noticed for [WB/GCSM/1GD], which recorded the highest mechanical performance among all WB/GCSM composite systems.

Alkali-Activation of Synthetic Aluminosilicate Glass With Basaltic Composition

Alkali-activated materials (AAMs) are a potential alternative to Portland cement because they can have high strength, good durability and low environmental impact. This paper reports on the structural and mechanical characteristics of aluminosilicate glass with basalt-like compositions, as a feedstock for AAMs. The alkali-activation kinetics, microstructure, and mechanical performance of the alkali activated glass were investigated. The results show that AAMs prepared from basalt glass have high compressive strength (reaching up to 90 MPa after 7 days of hydration) compared to those made using granulated blast furnace slag (GBFS). In addition, calorimetry data show that the hydrolysis of the developed glass and subsequent polymerization of the reaction product occur at a faster rate compared to GBFS. Furthermore, the obtained results show that the alkali activation of the developed glass formed sodium aluminosilicate hydrate (N-A-S-H) intermixed with Ca aluminosilicate hydrate gel (C-A-S-H), while the alkali activation of GBFS resulted in predominantly C-A-S-H gel. The developed glass can be formed from carbonate-free and abundant natural resources such as basalt rocks or mixtures of silicate minerals. Therefore, the glass reported herein has high potential as a new feedstock of AAMs.

Analysis of the Abrasive-Type Influence on the Effectiveness of Rotary Cleaning of Machine Parts with Complex Geometric Features

This work presents the analysis of functional relationships between fraction size of abrasives and geometric parameters of surfaces after rotary cleaning. The influence of an abrasive type on the effectiveness of rotary cleaning of machine parts with complex geometric features was determined as well. The process of mechanical cleaning, using a rotational method, of clutch springs was performed in the proprietary device for rotational cleaning, which was followed by the computer-aided analysis of the obtained results. The research process was carried out using abrasive materials such as grinding stone, sand, basalt, glass, and fine gravel, and the test samples were clutch springs after eight years of operation. Based on calculated three-dimensional (3D) roughness values of the cleaned samples’ surfaces, qualitative classification of abrasives was determined. The most effective material turned out to be fine gravel, while the worst results were related to basalt usage.

Crystallization Kinetics of Modified Basalt Glass

As the raw material for the production of basalt continuous fibers in Sichuan, basalt glass (BG) and modified basalt glass (MBG) were prepared by the melt quenching method with the basalt and chemically modified basalt, respectively. The crystallization kinetics of BG and MBG were investigated by differential scanning calorimetry (DSC) according to Kissinger methods. The results revealed that it is difficult for both glasses to crystallize at a high temperature. In addition, the crystallization activation energy of MBG is much higher than that of BG, which indicates that MBG is more difficult to crystallize than BG. The crystalline phases seemed to be formed from the surface of the two glasses. The morphologies and crystal structure of the crystalline phases in the heat-treated BG and MBG were analyzed by scanning electron microscope (SEM/EDX) and XRD. It was found that only a small amount of crystalline phase can be observed in the MBG, which indicates that the crystallization ability of the MBG was greatly suppressed. Results of this initial investigation indicate that chemical modification can effectively suppress the crystallization tendency of basalt glass and improve its thermal stability, which opens up an effective way for the industrial scale and stable production of basalt fiber.

Carbon, Glass and Basalt Fiber Reinforced Polybenzoxazine: The Effects of Fiber Reinforcement on Mechanical, Fire, Smoke and Toxicity Properties

Bisphenol F and aniline-based benzoxazine monomers were selected to fabricate basalt, glass and carbon fiber reinforced polybenzoxazine via vacuum infusion, respectively. The impacts of the type of fiber reinforcement on the resulting material properties of the fiber reinforced polymers (FRPs) were studied. FRPs exhibited a homogenous morphology with completely impregnated fibers and near-zero porosity. Carbon fiber reinforced polybenzoxazine showed the highest specific mechanical properties because of its low density and high modulus and strength. However, regarding the flammability, fire, smoke and toxicity properties, glass and basalt reinforced polybenzoxazine outperformed carbon fiber reinforced polybenzoxazine. This work offers a deeper understanding of how different types of fiber reinforcement affect polybenzoxazine-based FRPs and provides access to FRPs with inherently good fire, smoke and toxicity performance without the need for further flame retardant additives.