Statistical and Experimental Investigation of Hardened AISI H11 Steel in CNC Turning with Alternative Measurement Methods

In recent years, hard turning, an alternative to grinding, which provides low cost and good surface quality, has become an attractive method to the manufacturers. In this experimental study, AISI H11 hot work tool steel that has been hardened up to 50 HRC was subjected to hard turning tests with coated carbide tooling. The analyses were carried out by applying response surface methodology with the analysis of variance method. A total of 27 experiments were modeled utilizing 3 3 full factorial design and were carried out using a CNC lathe. The effects of the cutting parameters on surface roughness, energy consumption, electric current value, and sound intensity level were investigated. Optimum cutting parameters and levels were determined according to these optimum values. The relationship between cutting parameters and output variables was analyzed with two-dimensional and three-dimensional graphics. The results show that while the most effective parameter on the surface roughness was the feed rate (88.62%), the most effective parameter on the sound intensity level was the cutting speed (44.92%). In addition, the cutting depth was the most effective parameter on both electric current (52.20%) and energy consumption (46.15%). Finally, regression coefficients were determined as a mathematical model, and it was observed that this estimated model gave results that were very similar to those achieved with real experiment (correlation values: 97.64% for surface roughness, 98.72% for energy consumption, 97.22% for electric current value, and 91.38% for sound intensity level).

DESIGN AND PRODUCTION OPTIMIZATION OF PP 20% TALC ADDITIVE FILTER WITH PLASTIC INJECTION MOLDING MACHINE

In the paper, the design optimization of the food-contact water tank filter used in industrial kitchen products was made and produced in plastic injection molding machine with different parameters. The effects of production parameters on product weight, fabric filter strength (tearing), production time and surface quality (burrs and gas gap) were investigated experimentally and statistically. The design of the experiments was prepared with the Taguchi L[Formula: see text] orthogonal array. Experiment parameters are determined as injection speed (A), holding press (B), holding speed (C), mold temperature (D), melting temperature (E) and compression waiting time (F). As a result, 154% improvement was achieved in the fabric strength as a result of design optimization. As a result of the optimization of the injection parameters of the product, when the response tables were examined, it is determined that the greatest value of filter fabric strength is 298[Formula: see text]N in A2B2C2D1E1F3 parameters. When ANOVA results are analyzed, the most effective parameter for fabric strength and surface quality was determined as mold temperature with 36.38% and compression waiting time with the lowest effective parameter as 0.08%.

Laser process parameter optimization of dimple created on oriented carbon fiber reinforced epoxy composites

It was mainly aimed at the study to make the optimization of laser parameters to obtain dimples with the desired shape and size. Carbon Fiber EPOXY composite (CF-EPOXY) surfaces were ablated by Nd:YAG laser which has a 1064 nm wavelength. Some important laser process parameters such as focus position, pulse energy, duration and number were optimized to achieve maximum aspect ratio, circular shape and minimum thermal defect. In addition, it has been determined that which laser parameters are more effective to obtain the desired quality surface. These different shapes and geometry of dimples could be used to improve some properties such as wettability, friction, etc. The pulse energy with an effective rate of 55.97 % is the most effective parameter to achieve the larger aspect ratio. The focus position is the most effective parameter with the rates of 66.18 % and 47.94 % to obtain both perfect circularity and minimum thermal defects respectively. Confirmation experiments were performed and the highest aspect ratio was found as 1.14, the best circular dimple and the minimum thermal effects outside the spot area were found with the rates of 1.021. These are the optimum results of 9 experiment sets in this study for each output. The results were supported by confirmation experiments and regression analysis. It can be concluded that the Taguchi method is reliable and saves time and materials.

Optimization of the adsorption of diclofenac by activated carbon and the acidic regeneration of spent activated carbon

Diclofenac sodium (DCF) is a non-steroidal anti-inflammatory drug. It has been classified as ecotoxic even at low concentrations. In this study, adsorption of DCF on coconut shell-based granular activated carbon (GAC) and regeneration of spent GAC with hydrochloric acid (HCl) were investigated. The results showed that GAC with heterogeneous surface structure adsorbs DCF endothermically with both chemical and physical forces. Adsorption and regeneration processes were optimized with Taguchi Experimental Design. The effects of all parameters affecting the adsorption and regeneration processes were determined by analysis of variance and Pareto analyses. DCF removal of 79.80% was obtained at optimum conditions and the most effective parameter was evaluated as GAC size. At optimum regeneration conditions, 6.85 mg DCF/g GAC adsorption capacity was found with an operating cost of €0.05 g GAC. The amount of HCl was the most effective parameter. It was determined that the regenerated GAC had an adsorptive capacity higher than the adsorptive capacity of the raw GAC during at least three regeneration cycles. Raw, spent and regenerated GACs were characterized by Fourier transform infrared spectrometry and scanning electron microscopy analysis.

Significance of post-pacing intervals shorter than tachycardia cycle length for successful catheter ablation of atypical flutter

Aims During entrainment mapping of macro-reentrant tachycardias, the time difference (dPPI) between post-pacing interval (PPI) and tachycardia cycle length (TCL) is thought to be a function of the distance of the pacing site to the re-entry circuit and dPPI < 30 ms is considered within the re-entry circuit. This study assessed the importance of PPI < TCL as a successful target for atypical flutter ablation. Methods and results A total of 177 ablation procedures were investigated. Surface electrocardiograms (ECGs) were evaluated and combined activation and entrainment mapping were performed to choose ablation sites. Each entrainment sequence immediately preceding static radiofrequency delivery at the same site was analysed. A total of 545 entrainment sequences were analysed. dPPI < 0 ms was observed in 45.3% (247/545) sequences. Ablation resulted in tachycardia termination more often at sites with dPPI < 0 (27.8% vs. 14.5%, P < 0.001) and with a progressively increasingly inverse correlation between dPPI duration and ablation success [odds ratio (OR): 0.974; 95% confidence interval (CI) 0.960–0.988; P < 0.001]. Tachycardia termination or cycle length prolongation also occurred more often at sites with dPPI < 0 (50.6% vs. 33.2%, P < 0.001) and with a similar inverse correlation with dPPI duration (OR: 0.972; 95% CI 0.960–0.984; P < 0.001). Twelve-lead synchronous isoelectric intervals were observed in 64.4% (163/253) flutter ECGs and were associated with a dPPI < 0 (75.3% vs. 55.8%, P < 0.001). Conclusion When combined with activation mapping, a negative dPPI is a more effective parameter for identifying a target for successful ablation compared to a dPPI = 0–30 ms. Its occurrence is associated with a critical small narrow slow-conducting isthmus at the target site.

The relation of the northwestern shelf deep geological structure of the Black Sea with the phenomenon of gas seeps

Geophysical model inputs were the results of a survey on an anomalous magnetic field and a gravitational field of the Black Sea’s north-western shelf. Thegeophysical profiles of the complex effective parameter (CEP) are calculated and graphed. Complex effective parameter characterizes the relationship between the effective densities and the magnetization by their spatial distribution. Effective parameters (magnetization, density, CEP) were calculated within the studyarea with their distribution on the optimum depth. The profiles are meridional and parallel to each other, direction of the profiles from south to north. The distance between the profiles is 50 kilometers. The generalized deep structure of the study area was elucidated using the graphed profiles. The distribution of CEP on vertical sections within the shelf zone of the western Black Sea basin emphasizes the position in the space of tectonic elements. That is gives an idea about the nature and structure of the region’s lithosphere and their relationship with the spatial distribution of deposits and manifestations of hydrocarbons. Structural and geological interpretation of the CEP profile data was performed. According to the spatial consistency of the correlation by structures, the profiles are conditionally divided into two groups, the western and the eastern. Structural differences in profiles are explained by the presence of the Odesa-Sinop fault zone between the groups. According to the results of profiles interpretation and works of previous researchers, paleogeodynamic processes were established. That significantly complicated the geological structure of the Black Sea’s north-western shelf. The interpretation of the CEP field distribution gives additional arguments in favour of the Earth crust evolution on the north-western shelf of the Black Sea in the conditions of a passive continental margin with short periods of reverse motions with obligatory subduction due to the activation of rifting, the nature of which is yet to be studied. According to the results of interpretation, the presence of the Earth’s crust destruction zone was established. With the help of spatial analysis, the spatial regularities of the gas seeping manifestations with the zone of destruction of the Earth’s crust of continental type and sites of rising of the mantle surface are established.