Theoretical and technological aspects of production mechani‑cally alloyed powders for the production of coatings and products by additive methods

The established regularities of the formation of powders based on iron and nickel, obtained by the method of mechanical alloying and intended for the deposition of thermal spraying coatings, as well as the manufacture of products by layer‑by‑layer synthesis. The structure, phase composition and properties of materials are investigated. Powders consist of particles with a size of 20–70 microns, differ in the submicrocrystalline type structures, and nonequilibrium phase composition. Thermal spray coatings made of them have a set of properties that significantly exceed the properties of coatings made of commercially available materials. The diameter of the grains of the material obtained by the SLМ method from the synthesized powder is 1.5–2.0 times smaller than that produced from the powder of 316L steel, and the heat resistance is higher.

Коррозионностойкие стали в аддитивном производстве

This review discusses the main methods for producing spherical powder particles of corrosion-resistant steels as a material widely used in all industries. Also the examples of products made by modern additive methods are described. Currently, spherical powder particles of corrosion-resistant steels are used in the following additive methods: selective laser melting, selective laser sintering, direct laser sintering, and electron beam melting. Each of these methods has its own requirements for the characteristics of spherical powder particles of corrosion-resistant steels. The review provides a brief description of the principles of operation of each method and the requirements for spherical powder particles of corrosion-resistant steels. It also considers a detailed description of each method of additive manufacturing with a description of the principle of operation and specific examples of obtaining spherical particles of corrosion-resistant steel powders with indication of their properties (morphology, structural features, chemical composition, fluidity, bulk density). A comparative analysis was carried out with a description of disadvantages and advantages of each method. Examples of the use of spherical particles of corrosion-resistant steel powders for the manufacture of products by various additive methods (including post-processing) are given with description of the final products characteristics. Based on the data presented, a conclusion was made about the preferred methods for obtaining spherical particles of corrosion-resistant steel powders for specific additive methods used in modern industry. The review considers the following methods for producing spherical powder particles: water atomization (atomization of liquid metal with a jet of water under pressure); gas atomization (atomization of the melt with a jet of inert gas (argon or nitrogen) under pressure); centrifugal atomization (atomization of molten metal with a high-speed rotating disc); ultrasonic atomization (atomization of liquid metal by ultrasound); non-contact atomization (atomization of liquid metal with a powerful pulse of electric current); plasma wire spraying; plasma spraying of a rotating electrode; plasma spheroidization.

Review and estimation of disutility for joint health states of severe and nonsevere hypoglycemic events in diabetes

Aim: Many economic evaluations used linear or log-transformed additive methods to estimate the disutility of hypoglycemic events in diabetes, both nonsevere (NSHEs) and severe (SHEs). Methods: We conducted a literature search for studies of disutility for hypoglycemia. We used additive, minimum and multiplicative methods, and the adjusted decrement estimator to estimate the disutilities of joint health states with both NSHEs and SHEs in six scenarios. Results: Twenty-four studies reported disutilities for hypoglycemia in diabetes. Based on construct validity, the adjusted decrement estimator method likely provides less biased estimates, predicting that when SHEs occur, the additional impact from NSHEs is marginal. Conclusion: Our proposed new method provides a different perspective on the estimation of quality-adjusted life-years in economic evaluations of hypoglycemic treatments.

EVALUATION OF THE FORECASTED EFFICIENCY OF PERFORMANCE OF RATIONAL ORIENTATION OF THE PRODUCT IN THE WORKSPACE OF ADDITIVE INSTALLATIONS

Preliminary evaluation of the predicted efficiency of the optimization problem of the rational orientation of the product in the working space of layered construction of additive units is proposed to perform based on the analysis of the original triangulation 3D-model of a complex product by its spherical mapping. The condition of reflection on the sphere is that the values of angles in the spherical coordinate system for the faces normal of the triangulated model of product fall into the range of values of a certain triangular face of the sphere model. Examples of evaluation based on the analysis of spherical mapping of the original 3D model of products are considered. Industrial products with different surface complexity were selected as test 3D models. This approach allowed to perform a comparative analysis of the results depending on the design features of the products. The practical implementation was performed in the subsystem of visual assessment of geometric characteristics of triangulated 3D-models, which is part of the technological preparation system for the complex product manufacture by additive methods. This system was developed in NTU "KhPI" Department of Integrated Technologies of Mechanical Engineering named after M.F. Semko.

Mechanical Performance Under Various Conditions of 3D Printed Polylactide Composites With Natural Fibers

In the study, polylactide-based (PLA) composites modified with natural particles (wood, bamboo, and cork) and with different levels of infilling (100%, 80%, and 60%) obtained by additive methods were tested. The effect of type fiber, infill level and crystallization rate on the mechanical properties were investigated by using tensile, flexural, and impact tests. The materials were subjected to mechanical tests carried out at 23 and 80 °C. Furthermore, hydrothermal degradation was performed, and its effect on the properties was analyzed. The addition of natural fillers and different level of infilling result in a similar level of reduction in the properties. Composites made of PLA are more sensitive to high temperature than to water. The decrease in Young's modulus of PLA at 80 °C was 90%, while after 28 days of hydrodegradation ~ 9%. The addition of fibers reduced this decrease at elevated temperatures. Moreover, the impact strength has been improved by 50% for composites with cork particles and for other lignocellulosic composites remained at the same level as for resin.

Novel Characterization Techniques for Additive Manufacturing Powder Feedstock

Additive manufacturing is a rapidly expanding field, encompassing many methods to manufacture parts and coatings with a wide variety of feedstock. Metal powders are one such feedstock, with a range of compositions and morphologies. Understanding subtle changes in the feedstock is critical to ensure successful consolidation and quality control of both the feedstock and manufactured part. Current standards lack the ability to finely distinguish almost acceptable powders from barely acceptable ones. Here, novel means of powder feedstock characterization for quality control are demonstrated for the solid-state AM process of cold spray, though similar methods may be extrapolated to other additive methods as well. These characterization methods aim to capture the physics of the process, which in cold spray consists of high strain rate deformation of solid-state feedstock. To capture this, in this effort powder compaction was evaluated via rapidly applied loads, flowability of otherwise non-flowable powders was evaluated with the addition of vibration, and powder electrical resistivity was evaluated through compaction between two electrodes. Several powders, including aluminum alloys, chromium, and cermet composites, were evaluated in this effort, with each case study demonstrating the need for non-traditional characterization metrics as a means of quality control and classification of these materials.

Surface roughness, plaque accumulation, and cytotoxicity of provisional restorative materials fabricated by different methods

Fabricating method may affect the surface properties and biological characteristics of provisional restorations. This study aimed to evaluate the surface roughness, plaque accumulation, and cytotoxicity of provisional restorative materials fabricated by the conventional, digital subtractive and additive methods. Sixty-six bar-shaped specimens (2×4×10 mm) were fabricated by using provisional restorative materials through the conventional, digital subtractive and additive methods (n = 22 per group). Ten specimens of each group were used for surface roughness and plaque accumulation tests, 10 specimens for cytotoxicity assay, and 2 specimens of each group were used for qualitative assessment by scanning electron microscopy. The Ra (roughness average) and Rz (roughness height) values (μm) were measured via profilometer, and visual inspection was performed through scanning electron microscopy. Plaque accumulation of Streptococcus mutans and cytotoxicity on human gingival fibroblast-like cells were evaluated. The data were analyzed with one-way ANOVA and Tukey’s post hoc test (α = 0.05). Surface roughness, biofilm accumulation and cytotoxicity were significantly different among the groups (P<0.05). Surface roughness was significantly higher in the conventional group (P<0.05); however, the two other groups were not significantly different (P>0.05). Significantly higher bacterial attachment was observed in the additive group than the subtractive (P<0.001) and conventional group (P = 0.025); while, the conventional and subtractive groups were statistically similar (P = 0.111). Regarding the cytotoxicity, the additive group had significantly higher cell viability than the subtractive group (P = 0.006); yet, the conventional group was not significantly different from the additive (P = 0.354) and subtractive group (P = 0.101). Surface roughness was the highest in conventionally cured group; but, the additive group had the most plaque accumulation and lowest cytotoxicity.