scholarly journals Squeeze Film Damper Experimental and Numerical Correlation: Test Setup Description and Parameter Identification of Dry System

2021 ◽  
pp. 93-103
Author(s):  
Jason Cook ◽  
Jay Basinger ◽  
Thomas Hazelwood ◽  
Claire Luttrell ◽  
Blake Van Hoy ◽  
...  
2020 ◽  
Vol 21 (6) ◽  
pp. 619
Author(s):  
Kostandin Gjika ◽  
Antoine Costeux ◽  
Gerry LaRue ◽  
John Wilson

Today's modern internal combustion engines are increasingly focused on downsizing, high fuel efficiency and low emissions, which requires appropriate design and technology of turbocharger bearing systems. Automotive turbochargers operate faster and with strong engine excitation; vibration management is becoming a challenge and manufacturers are increasingly focusing on the design of low vibration and high-performance balancing technology. This paper discusses the synchronous vibration management of the ball bearing cartridge turbocharger on high-speed balancer and it is a continuation of papers [1–3]. In a first step, the synchronous rotordynamics behavior is identified. A prediction code is developed to calculate the static and dynamic performance of “ball bearing cartridge-squeeze film damper”. The dynamic behavior of balls is modeled by a spring with stiffness calculated from Tedric Harris formulas and the damping is considered null. The squeeze film damper model is derived from the Osborne Reynolds equation for incompressible and synchronous fluid loading; the stiffness and damping coefficients are calculated assuming that the bearing is infinitely short, and the oil film pressure is modeled as a cavitated π film model. The stiffness and damping coefficients are integrated on a rotordynamics code and the bearing loads are calculated by converging with the bearing eccentricity ratio. In a second step, a finite element structural dynamics model is built for the system “turbocharger housing-high speed balancer fixture” and validated by experimental frequency response functions. In the last step, the rotating dynamic bearing loads on the squeeze film damper are coupled with transfer functions and the vibration on the housings is predicted. The vibration response under single and multi-plane unbalances correlates very well with test data from turbocharger unbalance masters. The prediction model allows a thorough understanding of ball bearing turbocharger vibration on a high speed balancer, thus optimizing the dynamic behavior of the “turbocharger-high speed balancer” structural system for better rotordynamics performance identification and selection of the appropriate balancing process at the development stage of the turbocharger.


2018 ◽  
Vol 180 ◽  
pp. 02091
Author(s):  
Dominik Šedivý ◽  
Petr Ferfecki ◽  
Simona Fialová

This article presents the evaluation of force effects on squeeze film damper rotor. The rotor is placed eccentrically and its motion is translate-circular. The amplitude of rotor motion is smaller than its initial eccentricity. The force effects are calculated from pressure and viscous forces which were measured by using computational modeling. Damper was filled with magnetorheological fluid. Viscosity of this non-Newtonian fluid is given using Bingham rheology model. Yield stress is not constant and it is a function of magnetic induction which is described by many variables. The most important variables of magnetic induction are electric current and gap width between rotor and stator. The simulations were made in finite volume method based solver. The motion of the inner ring of squeeze film damper was carried out by dynamic mesh. Numerical solution was solved for five different initial eccentricities and angular velocities of rotor motion.


Author(s):  
Tuyen Vu Nguyen ◽  
Weiguang Li

The dynamic and hydrodynamic properties of the pad in the fluid pivot journal bearing are investigated in this paper. Preload coefficients, recess area, and size gap, which were selected as input parameters to investigate, are important parameters of fluid pivot journal bearing. The pad’s pendulum angle, lubricant oil flow through the gap, and recess pressure which characterizes the squeeze film damper were investigated with different preload coefficients, recess area, and gap sizes. The computational models were established and numerical methods were used to determine the equilibrium position of the shaft-bearing system. Since then, the pendulum angle of the pad, liquid flow, and recess pressure were determined by different eccentricities.


Machines ◽  
2019 ◽  
Vol 7 (1) ◽  
pp. 14 ◽  
Author(s):  
Hans Meeus ◽  
Jakob Fiszer ◽  
Gabriël Van De Velde ◽  
Björn Verrelst ◽  
Wim Desmet ◽  
...  

Turbomachine rotors, supported by little damped rolling element bearings, are generally sensitive to unbalance excitation. Accordingly, most machines incorporate squeeze film damper technology to dissipate mechanical energy caused by rotor vibrations and to ensure stable operation. When developing a novel geared turbomachine able to cover a large power range, a uniform mechanical drivetrain needs to perform well over the large operational loading range. Especially, the rotor support, containing a squeeze film damper and cylindrical roller bearing in series, is of vital importance in this respect. Thus, the direct objective of this research project was to map the performance of the envisioned rotor support by estimating the damping ratio based on the simulated and measured vibration response during run-up. An academic test rig was developed to provide an in-depth analysis on the key components in a more controlled setting. Both the numerical simulation and measurement results exposed severe vibration problems for an insufficiently radial loaded bearing due to a pronounced anisotropic bearing stiffness. As a result, a split first whirl mode arose with its backward component heavily triggered by the synchronous unbalance excitation. Hence, the proposed SFD does not function properly in the lower radial loading range. Increasing the static load on the bearing or providing a modified rotor support for the lower power variants will help mitigating the vibration issues.


Author(s):  
Sergio G. Torres Cedillo ◽  
Philip Bonello ◽  
Ghaith Ghanim Al-Ghazal ◽  
Jacinto Cortés Pérez ◽  
Alberto Reyes Solis

Modern aero-engine structures typically have at least two nested rotors mounted within a flexible casing via squeeze-film damper (SFD) bearings. The inaccessibility of the HP rotor under operational conditions motivates the use of a non-invasive inverse problem procedure for identifying the unbalance. Such an inverse problem requires prior knowledge of the structure and measurements of the vibrations at the casing. Recent work by the authors reported a non-invasive inverse method for the balancing of rotordynamic systems with nonlinear squeeze-film damper (SFD) bearings, which overcomes several limitations of earlier works. However, it was not applied to a common practical configuration wherein the HP rotor is mounted on the casing via just one weak linear connection (retainer spring), with the other connections being highly nonlinear SFDs. The analysis of the present paper considers such a system. It explores the influence of the condition number and how it is affected as the number of sensors and/or measurement speeds is increased. The results show that increasing the number of measurement speeds has a far more significant impact on the conditioning of the problem than increasing the number of sensors. The balancing effectiveness is reasonably good under practical noise level conditions, but significantly lower than obtained for the previously considered simpler configurations.


2019 ◽  
Vol 254 ◽  
pp. 08005 ◽  
Author(s):  
Petr Ferfecki ◽  
Jaroslav Zapoměl ◽  
Marek Gebauer ◽  
Václav Polreich ◽  
Jiří Křenek

Rotor vibration attenuation is achieved with damping devices which work on different, often mutually coupled, physical principles. Squeeze film dampers are damping devices that have been widely used in rotordynamic applications. A new concept of a 5-segmented integral squeeze film damper, in which a flexure pivot tilting pad journal bearing is integrated, was investigated. The damper is studied for the eccentric position between the outer and inner ring of the squeeze film land. The ANSYS CFX software was used for solving the pressure and velocity distribution. The development of the complex three-dimensional computational fluid dynamics model of the squeeze film damper, learning more about the effect of the forces in the damper, and the knowledge about the behaviour of the flow are the principal contributions of this article.


Author(s):  
Ghaith Ghanim Al-Ghazal ◽  
Philip Bonello ◽  
Sergio G. Torres Cedillo

Most recently proposed techniques for inverse rotordynamic problems seek to identify the unbalance on a rotor using a known structural model and measurements from externally mounted sensors only. Such non-intrusive techniques are important for balancing rotors that cannot be accessed under operational conditions because of temperature or space restrictions. The presence of nonlinear bearings, like squeeze-film damper (SFD) bearings used in aero-engines, complicates the solution process of the inverse rotordynamic problem. In certain practical aero-engine configurations, the solution process requires a substitute for internal instrumentation to quantify the SFD journal vibration. This can be provided by an inverse model of the SFD bearing which outputs the time history of the relative vibration of the SFD journal relative to its housing, for a given input time history of the SFD force. This paper focuses on the inverse model of the SFD and presents an improved methodology for its identification via a Recurrent Neural Network (RNN) trained using experimental data from a purposely designed rig. The novel application of chirp excitation via two orthogonal shakers considerably improves both the quality of the training data and the efficiency of its generation, relative to an earlier preliminary work. Validation test results show that the RNNs can predict the journal displacement time history with reasonable accuracy. It is therefore expected that such an inverse SFD model would serve as a reliable component in the solution of the wider inverse problem of a rotordynamic system.


Author(s):  
Ghaith Ghanim Al-Ghazal ◽  
Philip Bonello ◽  
Sergio G. Torres Cedillo

Abstract Recently, there has been a focus on the use of inverse problem techniques in order to monitor rotor unbalance, and obtain a balancing solution, from vibration measurements on the casing and prior knowledge of the rotor-casing structure. In certain practical configurations that use nonlinear bearings like the squeeze-film damper (SFD) bearing, an inverse model of the bearing is an important part of the unbalance identification process. The inverse bearing model is used to estimate the journal vibration from casing vibration measurements, thus acting as a substitute for internal instrumentation in applications where the rotor is not accessible under operational conditions. Previous research has shown that an inverse bearing model can be identified using a trained Recurrent Neural Network (RNN) from experimental input/output data. However, the RNN was both trained and validated under simulated rotational conditions, wherein the motion was driven by two orthogonally-phased perpendicular shakers. In this paper, a RNN of an inverse bearing model that is identified from experimental data generated under simulated rotational conditions is validated under actual rotational (i.e. unbalance-driven) vibration conditions. The necessary modifications to the test rig are presented, together with the identification/training procedure. The results of the validation tests show that the RNN is capable of predicting the frequency spectrum of the dynamic nonlinear response of the journal with reasonable accuracy. This inverse SFD bearing model can be thus used in a future work to identify rotor unbalance.


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