Effective Utilization of Fly Ash and Steel Slag for Partial Replacement of Cement and River Sand for Sustainable Construction

Author(s):  
Vibha N. Dalawai ◽  
Lakshmi Srikanth ◽  
Ishwarya Srikanth ◽  
Madasamy Arockiasamy

Carbonation is one of the imperative properties that affect the durability of concrete especially in case of reinforced structures. In this present study, an attempt has been taken to study the effect of M sand and other supplementary cementitious materials like silica fume, fly ash and steel slag as a partial replacement to cement. Different combinations with M sand, river sand and combinations of M sand and river sand with supplementary cementitious materials at water to cement ratio varying from 0.45 to 0.5 was studied. Results revealed that the complete replacement of river sand by M sand reduced the rate of carbonation but addition of supplementary cementitious along with either river sand or M sand resulted in increase over the rate of carbonation compared to conventional concrete.


2019 ◽  
Vol 10 (3) ◽  
pp. 253-258
Author(s):  
S. Jagan

Sustainability and scarcity in resources are the two major issues to be dealt within the present scenario by effective utilization of alternative materials. In this present study, an attempt has been taken to study the effect of supplementary materials such as fly ash and silica fume as a partial replacement to cement and steel slag and M-sand as a replacement to river sand on strength and durability of concrete. In this study, concrete specimens were prepared based on five different mixes by varying the percentages of these supplementary materials. Various mechanical properties like compressive strength, split tensile strength and flexural strength were performed to ascertain the mix with optimum levels of replacement of supplementary materials for cement and fine aggregate. Durability property like water absorption test was performed on the mix with optimum values of strength. Results revealed that mix with higher percentages of steel slag, optimum level of silica fume and fly ash have shown higher strength and lesser permeability in concrete.


Materials ◽  
2019 ◽  
Vol 12 (6) ◽  
pp. 983 ◽  
Author(s):  
Dong Dao ◽  
Hai-Bang Ly ◽  
Son Trinh ◽  
Tien-Thinh Le ◽  
Binh Pham

Geopolymer concrete (GPC) has been used as a partial replacement of Portland cement concrete (PCC) in various construction applications. In this paper, two artificial intelligence approaches, namely adaptive neuro fuzzy inference (ANFIS) and artificial neural network (ANN), were used to predict the compressive strength of GPC, where coarse and fine waste steel slag were used as aggregates. The prepared mixtures contained fly ash, sodium hydroxide in solid state, sodium silicate solution, coarse and fine steel slag aggregates as well as water, in which four variables (fly ash, sodium hydroxide, sodium silicate solution, and water) were used as input parameters for modeling. A total number of 210 samples were prepared with target-specified compressive strength at standard age of 28 days of 25, 35, and 45 MPa. Such values were obtained and used as targets for the two AI prediction tools. Evaluation of the model’s performance was achieved via criteria such as mean absolute error (MAE), root mean square error (RMSE), and coefficient of determination (R2). The results showed that both ANN and ANFIS models have strong potential for predicting the compressive strength of GPC but ANFIS (MAE = 1.655 MPa, RMSE = 2.265 MPa, and R2 = 0.879) is better than ANN (MAE = 1.989 MPa, RMSE = 2.423 MPa, and R2 = 0.851). Sensitivity analysis was then carried out, and it was found that reducing one input parameter could only make a small change to the prediction performance.


2019 ◽  
Vol 9 (9) ◽  
pp. 1049-1054
Author(s):  
Yunxia Lun ◽  
Fangfang Zheng

This study is aimed at exploring the effect of steel slag powder (SSP), fly ash (FA), and silica fume (SF) on the mechanical properties and durability of cement mortar. SSP, SF, and FA were used as partial replacement of the Ordinary Portland cement (OPC). It was showed that the compressive and bending strength of steel slag powder were slightly lower than that of OPC. An increase in the SSP content caused a decrease in strength. However, the growth rate of compressive strength of SSP2 (20% replacement by the weight of OPC) at the curing ages of 90 days was about 8% higher than that of OPC, and the durability of SSP2 was better than that of OPC. The combination of mineral admixtures improved the later strength, water impermeability, and sulfate resistance compared with OPC and SSP2. The compressive strength of SSPFA (SSP and SF) at 90 days reached 70.3 MPa. The results of X-ray diffraction patterns and scanning electron microscopy indicated that SSP played a synergistic role with FA or SF to improve the performance of cement mortar.


2015 ◽  
Vol 1105 ◽  
pp. 31-35 ◽  
Author(s):  
Nadežda Števulová ◽  
Ivana Schwarzova ◽  
Viola Hospodarova ◽  
Jozef Junak ◽  
Marcela Ondova ◽  
...  

This article reports on the possibilities of using selected alternative materials like hemp fibres, MgO-cement, recycled concrete, fly ash and steel slag as binder or filler replacement in composite materials in civil engineering production. These binder or filler substitutes were mixed into composites and their compressive strength was tested. The paper is divided into four parts providing the results of experiments. In first part strength parameters of lightweight composites based on natural fibres (hemp hurds) and alternative binder (MgO-cement) are presented. Compressive strength values of concrete samples with partial replacement of cement with mechanochemically activated coal fly ash are given. The third and forth part is aimed to utilization of recycled concrete and steel slag as a natural aggregate replacement in concrete mixture for purpose of structural concrete and surface roads.


2021 ◽  
Author(s):  
Bintul Zehra ◽  
Ali Salem ◽  
Souphavanh Senesavath ◽  
Saied Kashkash ◽  
Zoltan Orban

AbstractConcrete is the most widely used construction material in the world. Over ten billion tons of concrete are being produced each year resulting in exhaustion of natural materials and an enormous carbon footprint. One of the primary goals of concrete technology today is to reduce the use of Portland cement and natural fine aggregates by partially replacing them with various waste materials and by-products of industrial processes. The paper summarizes the results of a study where the partial replacement of river sand and Portland cement was successfully applied using steel slag aggregate, silica fume and glass waste.


In recent decades, there is a sprut in the growth of the construction industry. Aggregates are one of the main ingredients for making concrete. Depletion of natural resources of sand and the effect of mass production of cement on sustainable environment, need studies on the use of alternative materials. On the other hand, dumping of wastes from the industries are piling up resulting in the pollution of the environment. By considering the above facts, severe studies are focused on partial replacement of river sand with alternatives like copper slag, steel slag, quarry dust, etc., The outcome of these studies shows that the alternate materials enlarge the mechanical and durability properties of concrete. The optimum dose of alternate materials to replacement of sand is evaluated. In this paper, technical papers published by researchers are studied, discussed and compared


2018 ◽  
Vol 7 (3.12) ◽  
pp. 235
Author(s):  
Cherukuru Surendra ◽  
Karthik S ◽  
Saravana Raja Mohan K

The cement industry is responsible for about 6% of all CO2 emissions in the environment and numerous waste products out from the industries which is generating a lots of dumping problems and global warming. The main aim of this present study is to experimentally study the influence of partial replacement of cement with fly ash (FA) and partial replacement of fine aggregate with iron slag (IS) on the mechanical properties of concrete. Totally 10 mixes were prepared with 10, 20 and 30% replacements level of cement with fly ash and fine aggregate is replaced with 10, 20 and 30% by steel slag. The compressive and splitting tensile strength tests were found out after 7, 14, 28 and 7, 28 days age of curing for all the mixes respectively. Results were compared with conventional concrete and the optimum replacement percentage of FA and IS has reported.


2019 ◽  
Vol 281 ◽  
pp. 01010
Author(s):  
Samer Abou Kheir ◽  
Jad Wakim ◽  
Elie Awwad

The polypropylene (PP) fibers in shotcrete has been used for ground support and building strengthening, since several decades. However, the recent trend is to use the waste material in cementbased mixes to produce an eco-friendly material. Such waste material is the incineration fly ash (FA) that is classified as a hazardous product. This study is intended to establish the mechanical properties of fiber reinforced mortar in addition to cement or sand partial replacement by fly ash, in terms of flexural strength testing. The mechanical properties reflect the influence of the dosage of fiber content and the proportion of the fly ash on the flexural strength. The percentage of cement or sand was replaced by 0, 10, 20, and 30% fly ash. The dosage of fibers was 0, 0.6, 1.2, and 1.8 kg/m3. This green mix with fibers provides a partial substitute of cement as it is cheaper, by incorporating waste product, and saving energy consumption in the production. Due to growing interest in sustainable construction, engineers and architects are motivated to choose such materials which are more sustainable.


Author(s):  
D. R. Sasirekha ◽  
S. Thejaswini

In present condition to full-fill the demand of sustainable construction, concrete made with different materials is the best choice for the construction industry. Generally, we use materials which are required for conventional concrete and addition to those we replace the low-cost materials such as bottom ash in this project we replace the coal bottom ash & quarry dust to the fine aggregate by variable percentages. Coal bottom ash is the by-product of coal combustion. The rock detritus filled in the fishers of coal become separator from the coal during pulverization. In the furnace, carbon, other combustible matter burns, & the non-combustible matter result in coal ash. The coal ash collector from the electro static precipitators is called fly ash. coal bottom ash constitutes about 20% of coal ash and the result is fly ash. The perfect substitute for reverse sand is quarry dust it is the one of the ingredients in manufacture of concrete the crusher dust is known as quarry dust can be used as alternative material to the river sand. quarry dust possesses similar properties as that of river sand, hence accepted as a building material. The aggregate replaced with concrete in various percentages as both BA and QD (10%,20%&30%). All replacements where done to the m30 grade of concrete. the concrete has been replaced by coal bottom ash accordingly to the percentage, and fine aggregate has been replaced by quarry dust in percentage. concrete mixtures where produced, tested & compared in terms of compressive strength, tensile, flexural strength are evaluated. The curing of cubes, cylinders, & beams is 7days 28days & 90days.


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