scholarly journals Laser beam calibration for wood surface colour treatment

Author(s):  
M. Jurek ◽  
R. Wagnerová

AbstractLaser engraving of photographs on wood surfaces is a challenging task. To optimize the outcome and production quality it is necessary to control every aspect of the laser engraving process. Most of the production machines and technologies overall are mainly focused on laser power control. However, with other systems and deeper knowledge of the wood characteristics it is possible to achieve even better quality. This paper deals with enlarging the number of achievable shades of burned wood and its optimization. A calibration system was developed to control colour shades of engraved wood with a combination of laser power and optic focus. With this approach it is possible to widen achievable palette of engraved shades by continuous control of chemical processes of laser and wood interaction. The production is divided into wood burning and wood carbonization by variation of laser beam focus.

Coatings ◽  
2020 ◽  
Vol 10 (1) ◽  
pp. 77 ◽  
Author(s):  
Jozef Kúdela ◽  
Ivan Kubovský ◽  
Michal Andrejko

The paper deals with the properties of a beech wood surface treated by CO2 laser engraving. The studied concerns were the discoloration, changes to morphology assessed through roughness and waviness parameters, and surface wetting with standard liquids (water and diiodomethane), with the aim of determining the wood surface free energy. The results have confirmed that the studied properties of the beech wood surface varied significantly, which were affected by the laser beam power P and raster density n. With increasing P and n, the lightness L* (expressed in CIE L*a*b* color space) decreased significantly. We also observed significant variation in the color coordinates a* and b*. At 8% laser power, the roughness and waviness parameters measured parallel as well as perpendicular to the grain increased proportionally with the increasing raster density. However, 4% laser power was not associated with distinct changes. Increasing the raster density reduced beech wood surface wetting equally with water and with diiodomethane. This was reflected in the higher contact angle values. The wood surface exhibited higher hydrophobicity at 4% laser power. At this power, the increasing raster density was reflected in the decreasing surface free energy, due to its polar component decrease. At 8% laser power, the changes in surface free energy were very minor from the practical viewpoint. The results suggest a potential good adhesion between film-forming materials and wood. However, the gluing performance may be negatively affected by the high roughness attained at 8% laser power and at higher raster densities.


Materials ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 971
Author(s):  
Oktawian Bialas ◽  
Mateusz Lis ◽  
Anna Woźniak ◽  
Marcin Adamiak

This paper analyses the possibility of obtaining surface-infused nano gold particles with the polyether ether ketone (PEEK) using picosecond laser treatment. To fuse particles into polymer, the raw surface of PEEK was sputtered with 99.99% Au and micromachined by an A-355 laser device for gold particle size reduction. Biomimetic pattern and parameters optimization were key properties of the design for biomedical application. The structures were investigated by employing surface topography in the presence of micron and sub-micron features. The energy of the laser beam stating the presence of polymer bond thermalisation with remelting due to high temperature was also taken into the account. The process was suited to avoid intensive surface modification that could compromise the mechanical properties of fragile cardiovascular devices. The initial material analysis was conducted by power–depth dependence using confocal microscopy. The evaluation of gold particle size reduction was performed with scanning electron microscopy (SEM), secondary electron (SE) and quadrant backscatter electron detector (QBSD) and energy dispersive spectroscopy (EDS) analysis. The visibility of the constituted coating was checked by a commercial grade X-ray that is commonly used in hospitals. Attempts to reduce deposited gold coating to the size of Au nanoparticles (Au NPs) and to fuse them into the groove using a laser beam have been successfully completed. The relationship between the laser power and the characteristics of the particles remaining in the laser irradiation area has been established. A significant increase in quantity was achieved using laser power with a minimum power of 15 mW. The obtained results allowed for the continuation of the pilot study for augmented research and material properties analysis.


Forests ◽  
2021 ◽  
Vol 12 (11) ◽  
pp. 1564
Author(s):  
Yanan Wang ◽  
Chengzhu Jin ◽  
Xinyi Wang ◽  
Qiushuang Li ◽  
Wenxuan Li ◽  
...  

The magnetron sputtering method was used to deposit nano-Al film on the wood surface of Pinus sylvestris L. var. mongholica Litv., and the material structure, electrical conductivity, mechanical properties and wetting properties were tested and characterized. When the sputtering time was 60 min, the average cross-grain sheet resistance of metallized wood was 695.9 mΩ, and the average along-grain sheet resistance was 227.2 mΩ. Load displacement decreased by more than 88%,elastic modulus increased by 49.2 times, hardness increased by 46 times andsurface hydrophobic angle was close to 130°. The grain size of the Al film on the wood surface was presented as nanoparticles, and the arrangement was uniform and dense. The results indicate that without any burden on the environment, the use of magnetron sputtering can quickly and efficiently achieve Al metallization on wood surfaces, so that the wood surface can obtain conductivity and hydrophobic properties. The elastic modulus and hardness of the wood surface were improved, the mechanical properties of the wood were effectively improved and the functional improvement of the wood was realized. This study provides a feasible method and basis for the study of the simple, efficient and pollution-free modification of wood.


Phosphor powder and phosphor-binder mixtures are successfully employed for temperature calibration measurements by using laser-induced phosphorescence (LIP) technique with an emphasis on higher precisions and accuracies than other non-intrusive methods. The phosphorescence intensities are used to perform these calibrations in three different strategies. The influence of laser power regular changes on particles heating and the calibration analyses is also carried out. A pulsed laser at 355 nm was used for exciting specimens of the phosphor powder as well as the phosphor-binder mixtures. The laser beam was directed onto the specimens and varied in three laser power levels (LPLs). The samples were kept in an oven with temperatures ranging from room temperature up to 1800 °C. The three strategies which are expressed in terms of non-dimensional intensity versus wavelength (NDI-W), normalised intensity (NI) and intensity ratio (IR) were used for the calibration assessments. A modified IR was compared with two different IRs. A precision of around ± (0.50-1.41)% was attained for different calibration methods. This research confirmed that these calibrations are possible using three different strategies, given high precisions and accuracies. The laser power alternations influenced the NI and do affect neither the NDI-W nor the IR curves. The laser radiation does not play any role for heating the particles of the studied powder.


2021 ◽  
Author(s):  
Mir Akmam Noor Rashid ◽  
Tanveer Saleh ◽  
Wazed Ibne Noor ◽  
Mohamed Sultan Mohamed Ali

Abstract Laser beam micromachining (LBMM) and micro electro-discharge machining (µEDM) based sequential micromachining technique, LBMM-µEDM has drawn significant research attention to utilizing the advantages of both methods, i.e. LBMM and µEDM. In this process, a pilot hole is machined by the LBMM and subsequently finishing operation of the hole is carried out by the µEDM. This paper presents an experimental investigation on the stainless steel (type SS304) to observe the effects of laser input parameters (namely laser power, scanning speed, and pulse frequency) on the performance of the finishing technique that is the µEDM in this case. The scope of the work is limited to 1-D machining, i.e. drilling micro holes. It was found that laser input parameters mainly scanning speed and power influenced the output performance of µEDM significantly. Our study suggests that if an increased scanning speed at a lower laser power is used for the pilot hole drilling by the LBMM process, it could result in significantly slower µEDM machining time. On the contrary, if the higher laser power is used with even the highest scanning speed for the pilot hole drilling, then µEDM processing time was faster than the previous case. Similarly, µEDM time was also quicker for LBMMed pilot holes machined at low laser power and slow scanning speed. Our study confirms that LBMM-µEDM based sequential machining technique reduces the machining time, tool wear and instability (in terms of short circuit count) by a margin of 2.5 x, 9 x and 40 x respectively in contrast to the pure µEDM process without compromising the quality of the holes.


2014 ◽  
Vol 974 ◽  
pp. 169-173 ◽  
Author(s):  
Imed Miraoui ◽  
Mohamed Boujelbene ◽  
Emin Bayraktar

In the present study, high-power CO2 laser cutting of steel plates has been investigated and the effect of the input laser cutting parameters on the cut surface quality is analyzed. The average roughness of the cut surface of the specimens, produced by different laser beam diameter and laser power, were measured by using roughness tester. The scanning electron microscopy SEM is used to record possible metallurgical alterations on the cut edge. The aim of this work is to investigate the effect of laser beam diameter and laser power on the cut surface roughness and on the heat affected zone width HAZ of steel plates obtained by CO2 laser cutting. An overall optimization was applied to find out the optimal cutting setting that would improve the cut surface quality. It was found that laser beam diameter has a negligible effect on surface roughness but laser power had major effect on roughness. The cut surface roughness decreases as laser power increases. Improved surface roughness can be obtained at higher laser power. Also, laser beam diameter and laser power had major effect on HAZ width. It increases as laser power increases.


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