Fabrication of PA6/MoS2 nanocomposites via melt blending of PA6 with PA6/PEG modified-MoS2 masterbatch

2022 ◽  
Author(s):  
He-Xin Zhang ◽  
Joon-Young Park ◽  
Dong-Eun Lee ◽  
Keun-Byoung Yoon
Keyword(s):  
Polymers ◽  
2021 ◽  
Vol 13 (3) ◽  
pp. 404
Author(s):  
Nur Sharmila Sharip ◽  
Hidayah Ariffin ◽  
Tengku Arisyah Tengku Yasim-Anuar ◽  
Yoshito Andou ◽  
Yuki Shirosaki ◽  
...  

The major hurdle in melt-processing of ultra-high molecular weight polyethylene (UHMWPE) nanocomposite lies on the high melt viscosity of the UHMWPE, which may contribute to poor dispersion and distribution of the nanofiller. In this study, UHMWPE/cellulose nanofiber (UHMWPE/CNF) bionanocomposites were prepared by two different blending methods: (i) melt blending at 150 °C in a triple screw kneading extruder, and (ii) non-melt blending by ethanol mixing at room temperature. Results showed that melt-processing of UHMWPE without CNF (MB-UHMWPE/0) exhibited an increment in yield strength and Young’s modulus by 15% and 25%, respectively, compared to the Neat-UHMWPE. Tensile strength was however reduced by almost half. Ethanol mixed sample without CNF (EM-UHMWPE/0) on the other hand showed slight decrement in all mechanical properties tested. At 0.5% CNF inclusion, the mechanical properties of melt-blended bionanocomposites (MB-UHMWPE/0.5) were improved as compared to Neat-UHMWPE. It was also found that the yield strength, elongation at break, Young’s modulus, toughness and crystallinity of MB-UHMWPE/0.5 were higher by 28%, 61%, 47%, 45% and 11%, respectively, as compared to the ethanol mixing sample (EM-UHMWPE/0.5). Despite the reduction in tensile strength of MB-UHMWPE/0.5, the value i.e., 28.4 ± 1.0 MPa surpassed the minimum requirement of standard specification for fabricated UHMWPE in surgical implant application. Overall, melt-blending processing is more suitable for the preparation of UHMWPE/CNF bionanocomposites as exhibited by their characteristics presented herein. A better mechanical interlocking between UHMWPE and CNF at high temperature mixing with kneading was evident through FE-SEM observation, explains the higher mechanical properties of MB-UHMWPE/0.5 as compared to EM-UHMWPE/0.5.


2014 ◽  
Vol 970 ◽  
pp. 312-316
Author(s):  
Sujaree Tachaphiboonsap ◽  
Kasama Jarukumjorn

Thermoplastic starch (TPS)/poly (lactic acid) (PLA) blend and thermoplastic starch (TPS)/poly (lactic acid) (PLA)/poly (butylene adipate-co-terephthalate) (PBAT) blend were prepared by melt blending method. PLA grafted with maleic anhydride (PLA-g-MA) was used as a compatibilizer to improve the compatibility of the blends. As TPS was incorporated into PLA, elongation at break was increased while tensile strength, tensile modulus, and impact strength were decreased. Tensile properties and impact properties of TPS/PLA blend were improved with adding PLA-g-MA indicating the enhancement of interfacial adhesion between PLA and TPS. With increasing PBAT content, elongation at break and impact strength of TPS/PLA blends were improved. The addition of TPS decreased glass transition temperature (Tg), crystallization temperature (Tc), and melting temperature (Tm) of PLA. Tgand Tcof TPS/PLA blend were decreased by incorporating PLA-g-MA. However, the presence of PBAT reduced Tcof TPS/PLA blend. Thermal properties of TPS/PLA/PBAT blends did not change with increasing PBAT content. SEM micrographs revealed that the compatibilized TPS/PLA blends exhibited finer morphology when compared to the uncompatibilized TPS/PLA blend.


2013 ◽  
Vol 785-786 ◽  
pp. 123-126
Author(s):  
Ying Ye ◽  
Kun Yan Wang ◽  
Ge Chang ◽  
Qian Ying Jiang

Polypropylene/organoclay modified by dodecanol phase change material were prepared by melt blending method. The thermal stability and crystallization behavior was studied by thermogravimetry (TG), differential scanning calorimetry (DSC), and X-ray diffraction (XRD). TG results indicated the window of processing of PP could be improved by adding small amount organoclay modified by dodecanol to the blend. DSC showed the organoclay modified by dodecanol affected the crystallization behavior of PP as heterogeneous nucleation agent. XRD results show that the organoclay modified by dodecanol does not change the crystal structure in the blends but only decrease the intensity of the diffraction peak.


Molecules ◽  
2018 ◽  
Vol 23 (10) ◽  
pp. 2648 ◽  
Author(s):  
Kuruma Malkappa ◽  
Jayita Bandyopadhyay ◽  
Suprakas Ray

Polylactide (PLA) is one of the most widely used organic bio-degradable polymers. However, it has poor flame retardancy characteristics. To address this disadvantage, we performed melt-blending of PLA with intumescent flame retardants (IFRs; melamine phosphate and pentaerythritol) in the presence of organically modified montmorillonite (OMMT), which resulted in nanobiocomposites with excellent intumescent char formation and improved flame retardant characteristics. Triphenyl benzyl phosphonium (OMMT-1)- and tributyl hexadecyl phosphonium (OMMT-2)-modified MMTs were used in this study. Thermogravimetric analysis in combination with Fourier transform infrared spectroscopy showed that these nanocomposites release a smaller amount of toxic gases during thermal degradation than unmodified PLA. Melt-rheological behaviors supported the conclusions drawn from the cone calorimeter data and char structure of the various nanobiocomposites. Moreover, the characteristic of the surfactant used for the modification of MMT played a crucial role in controlling the fire properties of the composites. For example, the nanocomposite containing 5 wt.% OMMT-1 showed significantly improved fire properties with a 47% and 68% decrease in peak heat and total heat release rates, respectively, as compared with those of unmodified PLA. In summary, melt-blending of PLA, IFR, and OMMT has potential in the development of high-performance PLA-based sustainable materials.


2013 ◽  
Vol 747 ◽  
pp. 645-648 ◽  
Author(s):  
Koay Seong Chun ◽  
Salmah Husseinsyah ◽  
Hakimah Osman

Polypropylene/Cocoa Pod Husk (PP/CPH) biocomposites with different maleated polypropylene (MAPP) content were prepared via melt blending process using Brabender Plastrograph mixer. The tensile strength and tensile modulus of PP/CPH biocomposites increased with increasing of MAPP content. The PP/CPH biocomposites with 5 phr of MAPP showed the optimum improvement on tensile properties. However, the increased of MAPP content reduced the elongation at break of PP/CPH biocomposites. At 5 phr of MAPP content, PP/CPH biocomposites showed lowest elongation at break. Scanning electron microscope confirms the PP/CPH biocomposites with MAPP have better filler-matrix interaction and adhesion due to the effect of MAPP.


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