Effect laws and mechanisms of different temperatures on isothermal tensile fracture morphologies of high-strength boron steel

2015 ◽  
Vol 22 (4) ◽  
pp. 1191-1202 ◽  
Author(s):  
Jia-ning Liu ◽  
Yan-li Song ◽  
Jue Lu ◽  
Wei Guo
2019 ◽  
Vol 285 ◽  
pp. 87-91
Author(s):  
Wen Tong Tian ◽  
Hui Yang

Forging processes, such as liquid forging, rheoforging and thixoforging process, were used in this study as an effective method for manufacturing high-strength, finely-dispersed and highly-uniform AZ91D alloy parts. It has been found that although the microstructures of the three forging parts are all composed of α-Mg and β-Mg17Al12 phases, their shapes, sizes, numbers and distributions are all different, which also influences their mechanical properties. The tensile fracture morphologies were observed and their energy spectrums were analyzed by scanning electron microscopy. The results show that the cracks are mainly originated from the brittle fracture of the β-Mg17Al12 eutectic phases, whereas their fracture morphologies are greatly different, which indicate the direction for providing a reasonable forging process.


Metals ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 966
Author(s):  
Qingle Tian ◽  
Kai Deng ◽  
Zhishuai Xu ◽  
Ke Han ◽  
Hongxing Zheng

Using a centrifugal casting method, along with deformation and aging, we produced a high-strength, low-anisotropy Al-Li plate. The electron probe microanalysis, transmission electron microscope, differential scanning calorimetry, and X-ray diffraction were used to clarify the evolution of strengthening phases. Experimental results showed that centrifugal-cast Al-Li plate consisted of intragrain δ′—(Al,Cu)3Li precipitate and interdendritic θ′—Al2Cu particles. After cold-rolling to a reduction ratio of 60% and annealing at 800 K for 90 min, both primary θ′ and δ′ were dissolved in solid solution. Aging at 438 K for 60 h led to the formation of two kinds of precipitates (needle-like T1—Al2CuLi and spherical δ′ in two sizes), which acted as the main strengthening phases. The average values of ultimate tensile strength and yield strength for the anneal-aged plate reached 496 MPa and 408 MPa, with a total elongation of 3.9%. The anneal-aged plate showed mechanical anisotropy of less than 5%. The tensile fracture morphology indicated a typical intergranular fracture mode.


2017 ◽  
Vol 867 ◽  
pp. 19-28 ◽  
Author(s):  
J. Lakshmipathy ◽  
Subburaj Rajesh Kannan ◽  
K. Manisekar ◽  
S. Vinoth Kumar

In this article, an attempt was made to study the mechanical behaviour of AA7068 - 6 vol. % of MoS2 - X vol. % of WC (X = 0, 5, 10 and 15) hybrid aluminium composites produced by blend–press–sinter methodology. Compacted Powders (700MPa) were sintered at different temperatures (450 0c, 500 0c and 550 0c ) in order to find the influence of sintering temperature on mechanical properties and tribological behavior of AA7068 hybrid composites.The sintered samples have been characterized by x-ray diffraction (XRD) method for identification of phases and also to investigate the phase changes. The change in density, hardness and porosity values of composites were reported. The composite with 15 vol. % of tungsten carbide and 6 vol. % of MoS2 showed the highest hardness and density at the sintering temperature range of 550 0c. Pin-on-disc type apparatus was used for determining the wear loss occurring at different conditions. The hybridization of the two reinforcements enhanced the wear resistance of the composites, especially under high applied load, sliding distance and sliding speeds. Due to this, the hybrid aluminium composites can be considered as an outstanding material where high strength and wear-resistant components are of major importance, predominantly in the aerospace and automotive engineering sectors. The morphology of the wear debris and the worn out surfaces were analyzed to understand the wear mechanisms.


2014 ◽  
Vol 887-888 ◽  
pp. 1032-1035 ◽  
Author(s):  
Chang Chun Di ◽  
Kai Bo Cui ◽  
Jun Qi Qin ◽  
Da Lin Wu

Aluminum brass HAL66-6-3-2 is abrasion-resistant alloy with high strength, hardness and wear resistance, corrosion resistance is also well, commonly used in the field of marine and ordnance industry. The quasi static and dynamic mechanical properties were tested through the use of electronic universal testing machine and Split Hopkinson Tension Bar (SHTB). Meanwhile, the material stress-strain curve at different temperatures and different strain rates is also obtained. Based on Johnson-Cook constitutive model, using the method of least squares fitting the experimental data to determine the model parameters, fitting and experimental results agree well.


2008 ◽  
Vol 575-578 ◽  
pp. 299-304 ◽  
Author(s):  
Jun Bao ◽  
Zhong Wen Xing ◽  
Yu Ying Yang

The quenchable boron steel is a novel type of ultra high strength steel used for automotive parts so as to reduce the weight of the whole automobile. The hot stamping processing experiments for bending parts were studied. The influence of the hot stamping processing parameters, such as the heating temperature, the heat holding time and the cooling water flow velocity, on the mechanics properties and microstructure of the hot stamping parts is obtained. And then the optimal ranges of these parameters are determined, which provides a basis for the control of the hot stamping process applied in complicated shape parts’ production.


Metals ◽  
2018 ◽  
Vol 8 (8) ◽  
pp. 631 ◽  
Author(s):  
Hamid Bayat ◽  
Sayantan Sarkar ◽  
Bharath Anantharamaiah ◽  
Francesco Italiano ◽  
Aleksandar Bach ◽  
...  

Increased passenger safety and emission control are two of the main driving forces in the automotive industry for the development of light weight constructions. For increased strength to weight ratio, ultra-high-strength steels (UHSSs) are used in car body structures. Prediction of failure in such sheet metals is of high significance in the simulation of car crashes to avoid additional costs and fatalities. However, a disadvantage of this class of metals is a pronounced scatter in their material properties due to e.g., the manufacturing processes. In this work, a robust numerical model is developed in order to take the scatter into account in the prediction of the failure in manganese boron steel (22MnB5). To this end, the underlying material properties which determine the shapes of forming limit curves (FLCs) are obtained from experiments. A modified Marciniak–Kuczynski model is applied to determine the failure limits. By using a statistical approach, the material scatter is quantified in terms of two limiting hardening relations. Finally, the numerical solution obtained from simulations is verified experimentally. By generation of the so called forming limit bands (FLBs), the dispersion of limit strains is captured within the bounds of forming limits instead of a single FLC. In this way, the FLBs separate the whole region into safe, necking and failed zones.


2005 ◽  
Vol 54 (12) ◽  
pp. 1673-1680 ◽  
Author(s):  
Shaobo Xie ◽  
Shimin Zhang ◽  
Bin Zhao ◽  
Huaili Qin ◽  
Fosong Wang ◽  
...  

2012 ◽  
Vol 184-185 ◽  
pp. 333-336 ◽  
Author(s):  
Hui Xie ◽  
Ya Ke Chen

Abstract. As an innovative process of manufacturing ultra high strength steel (UHSS), hot stamping or press hardening is a multi-physical coupling process with complex changes in thermal, mechanical and phase transformation. In this work, in order to study heat transfer from workpiece to upper & lower die and cooling water, a new approach, named Bulk Flow, is adopted to model the cooling ducts and to simulate heat transfer in hot stamping die. Not only can tool design, cooling duct layout and process parameters be studied and optimized to increase the cooling rate and to homogenize temperature distribution in workpiece, but also, the precision of hot stamping simulation be improved. The experimental results of boron steel components formed by the designed die show that the martensite is homogenous. It indicates the feasibility of the bulk flow method.


Metals ◽  
2020 ◽  
Vol 10 (9) ◽  
pp. 1136 ◽  
Author(s):  
Ling Kong ◽  
Yan Peng ◽  
Caiyi Liu

Traditional hot-stamping products have super-high strength, but their plasticity is usually low and their integrated mechanical properties are not excellent. Functionally graded property structures, a relatively novel configuration with a higher material utilization rate, have increasingly captured the attention of researchers. Hot stamping parts with tailored properties display the characteristics of local high strength and high plasticity, which can make up for the limitations of conventional hot stamping and optimize the crash safety performance of vehicles. This new idea provides a means of personalized control in the hot-stamping process. In this paper, a new strategy of local induction heating and press hardening was used for the hot stamping of boron steel parts with tailored properties, of which the microstructure from the hard zone to the soft zone shows a gradient distribution consisting of a martensite phase, multiphase and initial phase, with the hardness ranging from 550 HV to 180 HV. The re-deformation characteristics of hot stamping parts with tailored properties have been studied through the uniaxial tensile test, in cooperation with digital image correlation (DIC) and electron backscattered diffraction (EBSD) techniques. The experiments show that there are easily observable strain distribution characteristics in the re-deformation of hot stamping parts with tailored properties. In the process of tensile deformation, the initial phase zone takes the role of deformation and energy absorption, with the maximum strain before necking reaching 0.32. The local misorientation of this zone was high, and a large number of low angle grain boundaries were formed, while the proportion of small angle grain boundaries increased from 13.5% to 63.3%, and the average grain size decreased from 8.15 μm to 3.43 μm. Meanwhile, the martensite zone takes on the role of anti-collision protection, with a maximum strain of only 0.006, and its local misorientation is mostly unchanged. The re-deformation experimental results show that the hot stamping of boron steel parts with tailored properties meets the functional requirements of a hard zone for anti-collision and a soft zone for energy absorption, suitable for automobile safety parts.


2020 ◽  
Vol 15 ◽  
pp. 155892502091558
Author(s):  
Xiaoping Gao ◽  
Xiaori Yang ◽  
Xianyan Wu ◽  
Pibo Ma

An experimental study of bending properties of composites reinforced with triaxial and quadaxial warp-knitted glass fabrics was carried out in the 0°, 45°, and 90° directions at −30°C, 0°C, 20°C, and 40°C, respectively. The relationships between the stress–strain curves, bending strength, bending modulus, and temperature were obtained. The failure mechanisms at different temperatures were also analyzed based on the fracture morphologies and scanning electron microscope (SEM) images. The results indicated that the bending properties decrease slightly with the increase in temperature from −30°C to 20°C and decrease dramatically from 20°C to 40°C. The ultimate bending strength of triaxial and quadaxial warp-knitted composites decreases approximately 31.34% and 34.29%, respectively. In particular, the relationships between bending strength and temperature were also obtained by nonlinear fitting with the experimental data, which could be used to predict the bending behavior at different temperatures.


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