scholarly journals Influence of lubrication, tool steel composition, and topography on the high temperature tribological behaviour of aluminium

Friction ◽  
2020 ◽  
Vol 9 (1) ◽  
pp. 155-168
Author(s):  
Justine Decrozant-Triquenaux ◽  
Leonardo Pelcastre ◽  
Braham Prakash ◽  
Jens Hardell
Keyword(s):  
High Temperature ◽  
Tool Steel ◽  
Aluminium Alloys ◽  
Friction And Wear ◽  
Weight Ratio ◽  
High Strength ◽  
Wear Behaviour ◽  
Tribological Behaviour ◽  
Material Transfer ◽  
The Stability

Abstract The use of high strength aluminium alloys, such as 6XXX and 7XXX series, is continuously increasing for automotive applications in view of their good strength-to-weight ratio. Their formability at room temperature is limited and they are thus often formed at high temperatures to enable production of complex geometries. Critical challenges during hot forming of aluminium are the occurrence of severe adhesion and material transfer onto the forming tools. This negatively affects the tool life and the quality of the produced parts. In general, the main mechanisms involved in the occurrence of material transfer of aluminium alloys at high temperature are still not clearly understood. Therefore, this study is focussed on understanding of the friction and wear behaviour during interaction of Al6016 alloy and three different tool steels in as-received and polished state. The tribotests were carried out under dry and lubricated conditions, with two distinct lubricants, using a reciprocating friction and wear tester. The worn surfaces were analysed using scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS). The results showed a high dependence of friction and wear behaviour on the tool steel roughness as well as on the stability of the lubricant films. Tribolayers were found to develop in the contact zone and their capacity to improve the tribological behaviour is seen to be drastically impacted by the surface roughness of the tool steel. When the tribolayers failed, severe adhesion took place and led to high and unstable friction as well as material transfer to the tool steel.

scholarly journals High temperature tribological behaviour of PVD coated tool steel and aluminium under dry and lubricated conditions

Friction ◽  
2020 ◽  
Author(s):  
Justine Decrozant-Triquenaux ◽  
Leonardo Pelcastre ◽  
Cédric Courbon ◽  
Braham Prakash ◽  
Jens Hardell
Keyword(s):  
High Temperature ◽  
Tool Steel ◽  
Aluminium Alloys ◽  
Friction And Wear ◽  
Surface Engineering ◽  
Weight Ratio ◽  
Pvd Coatings ◽  
Tribological Behaviour ◽  
Cold Forming ◽  
Coated Tool

AbstractAluminium alloys are commonly used as lightweight materials in the automotive industry. This non-ferrous family of metallic alloys offers a high versatility of properties and designs. To reduce weight and improve safety, high strength-to-weight ratio alloys (e.g. 6XXX and 7XXX), are increasingly implemented in vehicles. However, these alloys exhibit low formability and experience considerable springback during cold forming, and are therefore hot formed. During forming, severe adhesion (i.e. galling) of aluminium onto the die surface takes place. This phenomenon has a detrimental effect on the surface properties, geometrical tolerances of the formed parts and maintenance of the dies. The effect of surface engineering as well as lubricant chemistry on galling has not been sufficiently investigated. Diamond-like carbon (DLC) and CrN physical vapour deposition (PVD) coated steel have been studied to reduce aluminium transfer. However, the interaction between lubricants and PVD coatings during hot forming of aluminium alloys is not yet fully understood. The present study thus aims to characterise the high temperature tribological behaviour of selected PVD coatings and lubricants during sliding against aluminium alloy. The objectives are to first select promising lubricant-coating combinations and then to study their tribological response in a high-temperature reciprocating friction and wear tester. Dry and lubricated tests were carried out at 300 °C using a commercial polymer lubricant. Tests using DLC, CrN, CrTiN, and CrAlN coated tool steel were compared to uncoated tool steel reference tests. The initial and worn test specimen surfaces were analysed with a 3-dimensional (3D) optical profiler, scanning electron microscope (SEM) and energy dispersive X-ray spectroscope (EDS) as to understand the wear mechanisms. The results showed formation of tribolayers in the contact zone, reducing both friction and wear. The stability of these layers highly depends on both the coatings’ roughness and chemical affinity towards aluminium. The DLC and CrN coatings combined with the polymer lubricant were the most effective in reducing aluminium transfer.

scholarly journals Tribological characterisation of magnesium matrix nanocomposites: A review

2021 ◽  
Vol 13 (4) ◽  
pp. 168781402110090
Author(s):  
Sudip Banerjee ◽  
Prasanta Sahoo ◽  
J Paulo Davim
Keyword(s):  
Weight Ratio ◽  
High Strength ◽  
Stir Casting ◽  
Tribological Behaviour ◽  
Magnesium Matrix ◽  
Friction Stir ◽  
Wear Friction ◽  
Melt Deposition ◽  
Mechanical And Tribological Characteristics ◽  
Matrix Nanocomposites

Magnesium matrix nanocomposites (Mg-MNCs) are high grade materials widely used in aerospace, electronics, biomedical and automotive sectors for high strength to weight ratio, excellent sustainability and superior mechanical and tribological characteristics. Basic properties of Mg-MNCs rely on type and amount of reinforcement and fabrication process. Current study reviews existing literatures to explore contribution of different parameters on tribological properties of Mg-MNCs. Effects of particle size and amount of different reinforcements like SiC, WC, Al2O3, TiB2, CNT, graphene nano platelets (GNP), graphite on tribological behaviour are discussed. Incorporation of nanoparticles generally enhances properties. Role of different fabrication processes like stir casting (SC), ultrasonic treatment casting (UST), disintegrated melt deposition (DMD), friction stir processing (FSP) on wear and friction behaviour of Mg-MNCs is also reviewed. Contributions of different tribological process parameters (sliding speed, load and sliding distance) on wear, friction and wear mechanism are also examined.

Friction and wear characteristics of fibre-reinforced plastic composites

2018 ◽  
Vol 33 (6) ◽  
pp. 828-850 ◽  
Author(s):  
R Vinayagamoorthy
Keyword(s):  
Friction And Wear ◽  
Wear Behaviour ◽  
Tribological Behaviour ◽  
Reinforced Plastics ◽  
Reinforced Plastic ◽  
The Matrix ◽  
Comprehensive Survey ◽  
Working Parameters ◽  
Sliding Distance ◽  
Friction And Wear Characteristics

The dominance of fibre-reinforced plastics in industries has enhanced the need for research to develop new composites and assess their properties. Among the various property analyses, tribological characteristics of the composites help to understand the friction and wear behaviour. This article presents a comprehensive survey on the tribological behaviour of polymeric composites, which includes the influence of various working parameters such as the velocity of sliding, sliding distance, pressure applied and temperature on the friction and wear. The article also addresses about the importance of the composite constituents such as fibre composition, fibre geometry and fibre orientation on the tribological behaviour. The major reasons causing the tribological failure like the debonding between the fibre and the matrix, failure of the matrix and the fibre are also extensively addressed. This review would be an insight to the industries and tribology researchers towards achieving optimum design for the components made of polymers.

Tensile and wear behaviour of friction stir welded AA5052 and AA6101-T6 aluminium alloys: effect of welding parameters

2020 ◽  
Vol 117 (4) ◽  
pp. 405 ◽  
Author(s):  
G. Kasirajan ◽  
Sathish Rengarajan ◽  
R. Ashok kumar ◽  
G.R. Raghav ◽  
V.S. Rao ◽  
...  
Keyword(s):  
Strain Hardening ◽  
Aluminium Alloys ◽  
Signal To Noise Ratio ◽  
High Strength ◽  
High Heat ◽  
Wear Behaviour ◽  
Welding Parameters ◽  
Wear Properties ◽  
Friction Stir ◽  
Four Levels

To improve the performance and effectiveness of cost, constructing lightweight structure is the important factor for automobile, naval and aerospace industries. AA5052 and AA6101-T6 aluminium alloys are widely applied in transport industries, due to their lightweight and high strength and hence, joining of these two are unavoidable. Friction stir welding is an unconventional welding method, which is developed for constructing lightweight structures. This work describes the detailed study of friction stir welded dissimilar AA5052 and AA6101-T6 alloys. AA5052 and AA6101-T6 plates are welded with rotation rates of 765–1400 rpm and offset distances at advancing side of 0–2 mm. For this purpose, four levels of welding parameters based on Taguchi L16 orthogonal array are chosen. To determine the optimum combinational levels and identify the effect of above-mentioned parameters on tensile and wear properties, Signal to Noise ratio and ANOVA respectively are used. From the results, it is observed that the combination of 1 mm offset distance at advancing side and 1400 rpm rotating speed produces better tensile and wear properties, which is due to high heat generation, sufficient flow of materials and balanced precipitation and strain hardening effects. On the other hand, the combination of 2 mm tool offset at advancing side and 765 rpm rotational rate exhibits poor properties, which is associated with low heat input, defects formation, precipitate coarsening and lesser strain hardening effects.

Impact of the Harsh Environment on E-Glass Epoxy Composite

2019 ◽  
Author(s):  
Amir Hussain Idrisi ◽  
Abdel-Hamid Ismail Mourad ◽  
Beckry Abdel-Magid ◽  
Mohammad Mozumder ◽  
Yaser Afifi
Keyword(s):  
High Temperature ◽  
Composite Materials ◽  
Oil And Gas ◽  
Epoxy Composite ◽  
Uv Light ◽  
Weight Ratio ◽  
High Strength ◽  
Industrial Applications ◽  
Harsh Environment ◽  
Sustained Loads

Abstract Composite materials are being used in many industrial applications such as automobile, aerospace, marine, oil and gas industries due to their high strength to weight ratio. The long-term effect of sustained loads and environmental factors that include exposure to UV light, temperature, and moisture have been under investigation by many researchers. The major objective of this study is to evaluate the effects of harsh environment (e.g. seawater and high temperature) on the structural properties of E-glass epoxy composite materials. These effects were studied in terms of seawater absorption, permeation of salt and contaminants, chemical and physical bonds at the interface and degradation in mechanical properties. Samples were immersed in seawater at room temperature (23°C), 65°C and 90°C for the duration of 6 months. Results show that seawater absorption increased with immersion time at 23°C and 65°C, whereas the weight of the specimens decreased at 90°C. The moisture causes swelling at 23°C and 65°C and breakdown of chemical bonds between fiber and matrix at 90°C. It is observed that high temperature accelerates the degradation of the E-glass epoxy composite. At 90°C, the tensile strength of E-glass epoxy sharply decreased by 72.92% but no significant change was observed in modulus of elasticity of the composite.

Friction and Wear Properties of α-Al2O3-Coated SiC Particle Reinforced Nickel Matrix Composites Sliding against Bearing Steel

2017 ◽  
Vol 266 ◽  
pp. 155-164
Author(s):  
Chao Feng ◽  
Yi Xie ◽  
Zhong Wu
Keyword(s):  
High Temperature ◽  
Friction And Wear ◽  
Sol Gel ◽  
Bearing Steel ◽  
Wear Behaviour ◽  
Nickel Matrix ◽  
Wear Properties ◽  
Sic Particles ◽  
Friction And Wear Properties ◽  
Sic Composites

In this study, attempt has been made to investigate the effect of SiC particles on the friction and wear properties of Ni/SiC composites manufactured by electrodeposition, especially for the composites with high-temperature treatment.For this purpose, α-Al2O3 was coated on the surfaces of SiC particles by sol-gel technology to inhibit interfacial reaction of SiC and nickel at high temperature. Both of the Ni/α-Al2O3-coated SiC (Ni/CSp) and Ni/uncoated SiC (Ni/UCSp) composites were treated at 600 °C to study the resulting wear behaviour. The results indicated that with heat treatment at 600 °C, the Ni/CSp composite had better tribological properties than the Ni/UCSp composite. It was proved that the uncoated SiC particles have reacted completely with nickel leaving many defects, while the coated SiC particles still remained in the Ni/CSp composite hardening the nickel matrix and supporting the counterpart, thus improving the wear resistance of Ni/CSp composite with relatively low friction coefficient and wear mass loss compared to the Ni/UCSp composite.

scholarly journals Surface damage mitigation of titanium and its alloys via thermal oxidation: A brief review

2019 ◽  
Vol 58 (1) ◽  
pp. 132-146 ◽  
Author(s):  
Naiming Lin ◽  
Ruizhen Xie ◽  
Jiaojuan Zou ◽  
Jianfeng Qin ◽  
Yating Wang ◽  
...  
Keyword(s):  
Wear Resistance ◽  
Corrosion Resistance ◽  
Thermal Oxidation ◽  
Chemical Industry ◽  
Friction And Wear ◽  
Weight Ratio ◽  
High Strength ◽  
Surface Damage ◽  
Damage Mitigation ◽  
And Performance

AbstractTitanium (Ti) and its alloys have been extensively applied in various fields of chemical industry, marine, aerospace and biomedical devices because of a specific combination of properties such as high strength to weight ratio, exceptional corrosion resistance and excellent biocompatibility. However, friction and wear, corrosion which usually occur on the surfaces of Ti-base components can lead to degradation in both properties and performance. Thermal oxidation (TO) of titanium and its alloys under certain conditions can accomplish significant improvements both in wear resistance and corrosion resistance, without special requirements for substrate geometries. In this review, the studies and applications of TO process in surface damage mitigation titanium and its alloys were reviewed and summarized.

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