Comparative LCA of sewage sludge valorisation as both fuel and raw material substitute in clinker production

2013 ◽  
Vol 51 ◽  
pp. 205-213 ◽  
Author(s):  
Cesar Valderrama ◽  
Ricard Granados ◽  
Jose Luis Cortina ◽  
Carles M. Gasol ◽  
Manel Guillem ◽  
...  
2017 ◽  
Vol 24 (36) ◽  
pp. 27862-27869 ◽  
Author(s):  
Minrui Huang ◽  
Huajun Feng ◽  
Na Li ◽  
Dongsheng Shen ◽  
Yuyang Zhou ◽  
...  

2021 ◽  
Vol 11 (2) ◽  
pp. 579
Author(s):  
Max Schmid ◽  
Selina Hafner ◽  
Günter Scheffknecht

The conversion of biogenic residues to fuels and chemicals via gasification and synthesis processes is a promising pathway to replace fossil carbon. In this study, the focus is set on sewage sludge gasification for syngas production. Experiments were carried out in a 20 kW fuel input bubbling fluidized bed facility with steam and oxygen as gasification agent. In-situ produced sewage sludge ash was used as bed material. The sensitivity of the key operation parameters gasifier temperature, oxygen ratio, steam to carbon ratio, and the space velocity on the syngas composition (H2, CO, CO2, CH4, CxHy, H2S, COS, NH3, and tars) was determined. The results show that the produced syngas has high H2 and CO concentrations of up to 0.37 m3 m−3 and 0.18 m3 m−3, respectively, and is thus suitable for synthesis of fuels and chemicals. By adjusting the steam to carbon ratio, the syngas’ H2 to CO ratio can be purposely tailored by the water gas shift reaction for various synthesis products, e.g., synthetic natural gas (H2/CO = 3) or Fischer–Tropsch products (H2/CO = 2). Also, the composition and yields of fly ash and bed ash are presented. Through the gasification process, the cadmium and mercury contents of the bed ash were drastically reduced. The ash is suitable as secondary raw material for phosphorous or phosphate fertilizer production. Overall, a broad database was generated that can be used for process simulation and process design.


Materials ◽  
2021 ◽  
Vol 14 (12) ◽  
pp. 3363
Author(s):  
Jolanta Latosińska ◽  
Maria Żygadło ◽  
Przemysław Czapik

Wastewater treatment processes produce sewage sludge (SS), which, in line with environmental sustainability principles, can be a valuable source of matter in the production of lightweight expanded clay aggregate (LECA). The literature on the influence of SS content and sintering temperature on the properties of LECA is scarce. This paper aims to statistically evaluate the effects of SS content and sintering temperature on LECA physical properties. Total porosity, pore volume, and apparent density were determined with the use of a density analyzer. A helium pycnometer was utilized to determine the specific density. Closed porosity was calculated. The test results demonstrated a statistically significant influence of the SS content on the specific density and water absorption of LECA. The sintering temperature had a significant effect on the specific density, apparent density, total porosity, closed porosity, total volume of pores, and water absorption. It was proved that a broad range of the SS content is admissible in the raw material mass for the production of LECA.


Author(s):  
R. Edgecock ◽  
V. V. Bratishko ◽  
I. V. Zinchenko ◽  
S. H. Karpus ◽  
D. O. Milko ◽  
...  

Annotation Purpose. Summarize the regulatory and technological requirements for the production of organic (organo-mineral) fertilizers on the base of sewage sludge. Methods. Analysis and generalization of the requirements of regulatory documents on the management of organic waste and their use as raw materials for the production of organic fertilizers and soil improvers. Results. The current legislative, departmental and regulatory documentary base in Ukraine concerning the treatment of sediment resulting from biological sewage treatment at municipal wastewater treatment plants for its further use in agriculture as fertilizers is analysed. Indicators are identified and analysed to determine the possibility, feasibility, efficiency and scope of organic fertilizers produced using sewage sludge. The analysis of changes in the content of organic matter and total nitrogen in the sewage sludge during its storage at the sewage treatment plant sites is presented. The technological feasibility of using sludge of different shelf life in composting production has been determined. Conclusions 1. The regulatory framework of Ukraine contains a sufficiently complete list of indicators that should be met by organic raw materials (sewage sludge) for further use as organic fertilizers. Some of these indicators – bio security and heavy metals content – can be improved in the composting process of fertilizers. 2. Fresh sediment, as well as sediment accumulated in the last late autumn and winter periods, is of main value for use as a raw material in the production of organic fertilizers. 3. The use in the production of compost sludge stored on sludge sites for a period of half a year or more requires special control of the process of decontamination. In this case, it is advisable to use additional means of wastewater decontamination. Keywords: heavy metals, manure, humus, decontamination, composting, organic fertilizers, sewage sludge.


2016 ◽  
Vol 15 (3) ◽  
pp. 840-848
Author(s):  
B. Geraats ◽  
M. Parnowska ◽  
L. Kox

Abstract At Linz-Unkel (Germany) sewage treatment plant the first full scale state-of-art EloDry-Pro® plant for sewage sludge has been constructed, consisting of the PYREG® reactor and the EloDry® belt dryer. The system is characterised by small footprint, flexibility, modular design and efficient energy management. The sludge dried using an EloDry® belt dryer undergoes staged combustion using the PYREG® module at around 6,500°C. This reduces the sludge to a fraction of its original volume while disinfecting it and removing micro-pollutants such as pharmaceutical residues. The residual ash, which has a high percentage of plant-available phosphorus, is then supplied to the fertiliser industry as a recycled raw material. The working principle of EloDry-Pro® installation, including heat flows of the system, is presented. The paper describes Pyreg®'s advanced emission control systems, preventing NOx formation and removing harmful substances such as mercury and sulphur. The EloDry-Pro® technology is an innovative and cost-effective approach to decentralised thermal recycling of sewage sludge. Both sewage sludge volumes and transportation costs are reduced by up to 90%, therefore making it a low carbon cost-effective alternative to the transportation of sludge and allowing local sludge processing at plants under 100 k population.


Author(s):  
Zygmunt Kowalski ◽  
Marcin Banach ◽  
Agnieszka Makara

Abstract To obtain a high-quality phosphorus raw material comparable in quality to the best phosphorites used in the fertiliser industry, an analysis was carried out to determine the optimal mass proportions of a meat–bone meal and sewage sludge mixture to be used in a co-combustion process. The ashes obtained contained hydroxyapatite that could be considered a high-quality substitute for phosphorites, with an average P2O5 content of 33.5%. These ashes do not contain fluorine compounds, cadmium content is at trace levels and they do not contain the radioactive compounds that are present in trace amounts in all phosphates. The developed process is an example of a production complex using cleaner technologies and circular economy principles on a microeconomic scale.


2019 ◽  
Vol 80 (1) ◽  
pp. 1-10
Author(s):  
Bifan He ◽  
Guangjin Wang

Abstract With the rapid development of urbanization, the amount of urban sewage treatment is increasing. Waste activated sludge (WAS) is a by-product of sewage treatment, and its output is increasing year by year. How to properly handle WAS is related to the sustainable development of the sewage treatment industry. The production of ceramsite from WAS is an effective way to realize the utilization of sludge. This paper comprehensively describes the use of WAS as raw material, adding clay, cement, glass powder, shale, coal gangue, river sediment, pulverized fly ash and other auxiliary materials (AM) to produce sintered sewage sludge ceramsite and non-sintered sludge ceramsite. This paper analyzes the advantages and disadvantages of the process of making ceramsite from WAS. The research points out the development prospect of ceramsite from WAS.


2000 ◽  
Vol 41 (8) ◽  
pp. 69-76 ◽  
Author(s):  
N. Okuna ◽  
A. Yamada

Tokyo has an experience in operation of full-scale thermal solidification processes for around 10 years. They include artificial lightweight aggregates, slag, brick, and sludge fuel (dried by Carver Greenfield process). Many efforts were concentrated on improving the processes for the years. As a result, the thermal solidification of sewage sludge is no more academic research subject, but is a standardized engineering process. Anyof them are able to be locally implemented depending on specific requests. Among them, the brick seems to be the best choice from the viewpoint of economy. On the other hand, a potential alternative is that the sewage sludge could be served as raw material for Portland cement manufacturing process.


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