Semisolid heat treatment processing window of Pb-40% Sn alloy for feedstock in the 3D printing thixo-forming process

2021 ◽  
Author(s):  
Abdullah Alharbi ◽  
Ashfaq Khan ◽  
Iain Todd ◽  
Mohamed Ramadan ◽  
Kamran Mumtaz
Keyword(s):  
Heat Treatment ◽  
3D Printing ◽  
Forming Process ◽  
Processing Window

scholarly journals Study on strong spinning preparation method and mechanism of the industrial pure titanium ultrafine crystallization

2019 ◽  
Vol 14 ◽  
pp. 155892501989525
Author(s):  
Yu Yang ◽  
Yanyan Jia
Keyword(s):  
Heat Treatment ◽  
High Performance ◽  
Pure Titanium ◽  
Grain Structure ◽  
Theoretical Research ◽  
Ultrafine Grain ◽  
Forming Process ◽  
Spinning Process ◽  
And Performance ◽  
Material Utilization

Ultrafine crystallization of industrial pure titanium allowed for higher tensile strength, corrosion resistance, and thermal stability and is therefore widely used in medical instrumentation, aerospace, and passenger vehicle manufacturing. However, the ultrafine crystallizing batch preparation of tubular industrial pure titanium is limited by the development of the spinning process and has remained at the theoretical research stage. In this article, the tubular TA2 industrial pure titanium was taken as the research object, and the ultrafine crystal forming process based on “5-pass strong spin-heat treatment-3 pass-spreading-heat treatment” was proposed. Based on the spinning process test, the ultimate thinning rate of the method is explored and the evolution of the surface microstructure was analyzed by metallographic microscope. The research suggests that the multi-pass, medium–small, and thinning amount of spinning causes the grain structure to be elongated in the axial and tangential directions, and then refined, and the axial fiber uniformity is improved. The research results have certain scientific significance for reducing the consumption of high-performance metals improving material utilization and performance, which also promote the development of ultrafine-grain metals’ preparation technology.

Application of Tailored Heat Treated Blanks under Quasi Series Conditions

2007 ◽  
Vol 344 ◽  
pp. 383-390 ◽  
Author(s):  
Marion Merklein ◽  
Uwe Vogt
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Local Heat ◽  
Strength Distribution ◽  
Process Window ◽  
Short Term ◽  
Forming Process ◽  
Heat Treated ◽  
Set Up ◽  
The Impact

Tailored Heat Treated Blanks (THTB) are blanks that exhibit locally different strength specifically optimized for the succeeding forming process. The strength distribution is set by a local, short-term heat treatment modifying the mechanical properties of the material. Hence, THTB allow enhancing forming limits significantly leading to shorter and more robust manufacture process chains. In order to qualify the use of THTB under quasi series conditions, the interdependencies of the blank’s local heat treatment and the entire process chain of the car body manufacture have to be analyzed. In this respect, the impact of a short-term heat treatment on the mechanical properties of AA6181PX, a commonly used aluminum alloy in today’s car bodies, was studied. Also the influence of a short-term heat treatment on the coil lubricant, usually already applied by the material supplier, was given a closer look. Based on these experiments process restrictions for the application of THTB in an industrial automotive environment were derived and a process window for the THTB design was set up. In conclusion, strategies were defined how to enhance the found process boundaries leading to a more robust process window.

The effect of phase transformations in the process of electrom-beam 3D-printing and post-built heat treatment on the peculiarities of plastic deformation and fracture of high nitrogen Cr-Mn steel

2021 ◽  
pp. 10-17
Author(s):  
E.G. Astafurova ◽  
◽  
K.A. Reunova ◽  
S.V. Astafurov ◽  
M.Yu. Panchenko ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Plastic Deformation ◽  
Electron Beam ◽  
Phase Composition ◽  
Additive Manufacturing ◽  
3D Printing ◽  
Raw Material ◽  
High Nitrogen ◽  
Two Phase ◽  
Deformation And Fracture

We investigated the phase composition, plastic deformation and fracture micromechanisms of Fe-(25-26)Cr-(5-12)Mn-0.15C-0.55N (wt. %) high-nitrogen chromium-manganese steel. Obtained by the method of electron-beam 3D-printing (additive manufacturing) and subjected to a heat treatment (at a temperature of 1150°C following by quenching). To establish the effect of the electron-beam 3D-printing process on the phase composition, microstructure and mechanical properties of high-nitrogen steel, a comparison was made with the data for Fe-21Cr-22Mn-0.15C-0.53N austenitic steel (wt. %) obtained by traditional methods (casting and heat treatment) and used as a raw material for additive manufacturing. It was experimentally established that in the specimens obtained by additive manufacturing method, depletion of the steel composition by manganese in the electron-beam 3D-printing and post-built heat treatment contributes to the formation of a macroscopically and microscopically inhomogeneous two-phase structure. In the steel specimens, macroscopic regions of irregular shape with large ferrite grains or a two-phase austenite-ferrite structure (microscopic inhomogeneity) were observed. Despite the change in the concentration of the basic elements (chromium and manganese) in additive manufacturing, a high concentration of interstitial atoms (nitrogen and carbon) remains in steel. This contributes to the macroscopically heterogeneous distribution of interstitial atoms in the specimens - the formation of a supersaturated interstitial solid solution in the austenitic regions due to the low solubility of nitrogen and carbon in the ferrite regions. This inhomogeneous heterophase (ferrite-austenite) structure has high strength properties, good ductility and work hardening, which are close to those of the specimens of the initial high-nitrogen austenitic steel used as the raw material for additive manufacturing.

Microstructural Effect and Material Homogenization of Thermal-Hydroforming Magnesium Alloy Tubes

2011 ◽  
Vol 465 ◽  
pp. 459-462 ◽  
Author(s):  
Lin Wang ◽  
Luen Chow Chan ◽  
Ting Fai Kong
Keyword(s):  
Heat Treatment ◽  
Magnesium Alloy ◽  
Tensile Tests ◽  
Heat Treatment Condition ◽  
Material Strength ◽  
Forming Process ◽  
Engineering Strain ◽  
Treatment Conditions ◽  
Metal Forming Process ◽  
Microstructural Effect

The microstrctural evolution pre and post heat treatment is critical to achieve a successful product for metal forming process. This paper aims to investigate the microstructual effect of the magnesium alloy tubes undergone various heat treatment conditions to achieve material homogenization. The heat treatment conditions under various periods of time (1, 2, 6, 12 and 30 hours) at 400 °C were employed to investigate the microstructural effect on hydroforming magnesium tubes. The greatly reduced impurity embedded in grain boundaries and more uniform grain sizes do indicate the improvement of material strength and ductility. To validate the conclusion, corresponding tensile tests at the different temperatures (20 °C and 200 °C) were carried out. The increased engineering strain in two directions (hoop and longitudinal) implies that the microstructural evolution is unquestionably useful to enhance the ductility of the magnesium tubes. Subsequently, the tubes after optimal heat treatment condition at 400 °C for 6 hours were used to further carry out the thermal hydroforming process for validation. The defect-free hydroformed tubes were produced under the same working condition, which is unable to be achieved for tubes without the heat-treatment process.

Blechkomponenten aus hochfestem Aluminium*/Sheet metal components made of high-strength aluminium

2018 ◽  
Vol 108 (10) ◽  
pp. 639-645
Author(s):  
P. Groche ◽  
J. Günzel ◽  
T. Suckow
Keyword(s):  
Heat Treatment ◽  
Sheet Metal ◽  
Construction Material ◽  
High Strength ◽  
Process Chain ◽  
Lightweight Construction ◽  
Forming Process ◽  
Specific Strength ◽  
Treatment Processes ◽  
High Specific Strength

Zur Ausnutzung der hohen spezifischen Festigkeit und folglich Eignung als Leichtbauwerkstoff von EN AW-7075 bedarf es neben den Umform- auch Wärmebehandlungsprozessen, die im Folgenden in den Umformprozess integriert werden und die Prozesskette somit deutlich kürzer und effizienter gestalten. Dieser Fachbeitrag zeigt, welches Produktivitäts- und Leichtbaupotenzial durch eine Inline-Wärmebehandlung erschlossen werden kann.   To be able to exploit the high specific strength and thus suitability of EN AW-7075 as a lightweight construction material, it requires not only forming but also heat treatment processes. The latter become integrated into the forming process and thus make the process chain significantly shorter and more efficient. This paper points out the potential for productivity and lightweight construction to be tapped by inline heat treatment.

scholarly journals Investigation of a partial, inductive short-time heat treatment of thin metal sheets integrated into the forming process

2018 ◽  
Vol 190 ◽  
pp. 12008
Author(s):  
Benjamin Clausius ◽  
Petra Maier
Keyword(s):  
Heat Treatment ◽  
Strain Hardening ◽  
Sheet Thickness ◽  
Local Strain ◽  
Single Step ◽  
Thin Metal ◽  
Recrystallization Annealing ◽  
Forming Process ◽  
Metal Sheets ◽  
Short Time

Flanging is a widespread method in the sheet metal working industry to connect same or different materials by forming. Especially the sealing technology makes high demands on the flanging process: a low sheet thickness of the inner eyelet is necessary for proper sealing. The outer edges of the neck rings are mostly manufactured by shear cutting. The quality of the cut surface and the level of the local strain hardening influence decisively the limit of the flanging process by possible cracking. This paper is focused on the dependencies of these factors regarding thin metal sheets of different materials with a thickness down to 100 μm. It could be shown that strain hardening has a stronger effect on the process limits compared to the notch effect of the sheet edges when using standard values for the clearance of the shear cutting tool. Furthermore, a process is investigated with a partial inductive short-time heat treatment of the most deformed edge area. Due to the low thickness of the material and low heat capacities related thereto, it is possible to integrate a recrystallization annealing as single step into the forming process. As a result, the strain hardening can be removed from the affected zone directly between two forming steps to increase the process limits.

scholarly journals Powder Forming Process from Machined Titanium Chips via Heat Treatment in Hydrogen Atmosphere

2017 ◽  
Vol 58 (12) ◽  
pp. 1702-1707 ◽  
Author(s):  
Junko Umeda ◽  
Takanori Mimoto ◽  
Hisashi Imai ◽  
Katsuyoshi Kondoh
Keyword(s):  
Heat Treatment ◽  
Hydrogen Atmosphere ◽  
Forming Process ◽  
Powder Forming

Effect of Heat Treatment on Tensile Strength and Microstructure of AZ61A Magnesium Alloy

2014 ◽  
Vol 606 ◽  
pp. 55-59 ◽  
Author(s):  
R. Senthil ◽  
A. Gnanavelbabu
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Tensile Strength ◽  
Magnesium Alloy ◽  
Magnesium Alloys ◽  
Mg Alloys ◽  
Forming Process ◽  
Microstructural Parameters ◽  
Heat Treated ◽  
Mutual Relations

Magnesium alloys are the very progressive materials whereon is due to improve their end-use properties. Especially, wrought Mg alloys attract attention since they have more advantageous mechanical properties than cast Mg alloys. Investigations were carried out the effects of heat treatment on tensile strength and microstructure of AZ61A magnesium alloy. The AZ61A Mg alloy is solution heat treated at the temperature of 6500F (343°C) for various soaking timing such as 120 min, 240 min and 360 minutes and allowed it cool slowly in the furnace itself. Magnesium alloys usually are heat treated either to improve mechanical properties or as means of conditioning for specific fabrication operations. Special attention had been focused on the analysis of mutual relations existing between the deformation conditions, microstructural parameters, grain size and the achieved mechanical properties. The result after the solution heat treatment, showed remarkably improved hardness, tensile strength and yield strength. It would be appropriate for a forming process namely isostatic forming process.

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