Laser cladding of Metco 1040® (Fe-V-Mn-C) on Hadfield steel: Effect of processing parameters on microstructure and wear resistance

2021 ◽  
Vol 142 ◽  
pp. 107219
Author(s):  
Moisés F. Teixeira ◽  
Jeferson T. Pacheco ◽  
Leandro J. da Silva ◽  
Alexsandro Rabelo ◽  
Milton Pereira ◽  
...  
Keyword(s):  
Wear Resistance ◽  
Laser Cladding ◽  
Processing Parameters ◽  
Hadfield Steel

scholarly journals TiBCN-Ceramic-Reinforced Ti-Based Coating by Laser Cladding: Analysis of Processing Conditions and Coating Properties

Coatings ◽  
2019 ◽  
Vol 9 (6) ◽  
pp. 407 ◽  
Author(s):  
Yuxin Li ◽  
Pengfei Zhang ◽  
Peikang Bai ◽  
Keqiang Su ◽  
Hongwen Su
Keyword(s):  
Wear Resistance ◽  
Corrosion Resistance ◽  
Mass Loss ◽  
Laser Cladding ◽  
Feeding Rate ◽  
Substrate Surface ◽  
Linear Regression Analysis ◽  
Scanning Speed ◽  
Processing Parameters ◽  
Ti6al4v Substrate

In this paper, TiBCN-ceramic-reinforced Ti-based coating was fabricated on a Ti6Al4V substrate surface by laser cladding. The correlations between the main processing parameters and the geometrical characteristics of single clad tracks were predicted by linear regression analysis. On this basis, the microstructure, microhardness, corrosion resistance, and wear resistance of the coating and the substrate were investigated. The results showed that the clad height, clad width, clad depth, and dilution rate depended mainly on the laser power, the powder feeding rate, and the scanning speed. TiBCN-ceramic-reinforced Ti-based coating was mainly composed of directional dendritic TiBCN phases, equiaxed TiN phases, needle-like Al3Ti phases, and Ti phases. The microhardness gradually increased from the bottom to the top of the coating. The highest microhardness of coating was 1025 HV, which was three times higher than that of the Ti6Al4V substrate (350 HV). Furthermore, the coating exhibited excellent corrosion resistance and wear resistance. The corrosion potential (Ecorr) reached −1.258 V, and the corrosion density (Icorr) was 4.035 × 10−5 A/cm2, which was one order lower than that of the Ti6Al4V substrate (1.172 × 10−4 A/cm2). The coating wear mass loss was 4.35 mg, which was about two-third of the wear mass loss of the Ti6Al4V substrate (6.71 mg).

scholarly journals Computational and Experimental Investigation of Micro-Hardness and Wear Resistance of Ni-Based Alloy and TiC Composite Coating Obtained by Laser Cladding

Materials ◽  
2019 ◽  
Vol 12 (5) ◽  
pp. 793 ◽  
Author(s):  
Guofu Lian ◽  
Hao Zhang ◽  
Yang Zhang ◽  
Mingpu Yao ◽  
Xu Huang ◽  
...  
Keyword(s):  
Wear Resistance ◽  
Laser Cladding ◽  
Parameter Optimization ◽  
Laser Power ◽  
Gas Flow ◽  
Processing Parameters ◽  
Wear Volume ◽  
Micro Hardness ◽  
Processing Parameter ◽  
Cladding Layer

The influence of processing parameters on the micro-hardness and wear resistance of a Ni-based alloy and titanium carbide (TiC) composite cladding layer was studied. Mathematical models were developed to predict the micro-hardness and wear resistance of the cladding layer by controlling the laser cladding processing parameters. Key processing parameters were the laser power, scanning speed, gas flow, and TiC powder ratio. The models were validated by analysis of variance and parameter optimization. Results show that the micro-hardness is positively correlated with laser power and TiC powder ratio, where the TiC powder ratio shows the most significant impact. The wear volume decreased with an increasing TiC powder ratio. The targets for the processing parameter optimization were set to 62 HRC for micro-hardness and a minimal volume wear. The difference between the model prediction value and experimental validation result for micro-hardness and wear volume were 1.87% and 6.33%, respectively. These models provide guidance to optimize the processing parameters to achieve a desired micro-hardness and maximize wear resistance in a composite cladding layer.

scholarly journals Investigation into Micro-Hardness and Wear Resistance of 316L/SiC Composite Coating in Laser Cladding

2020 ◽  
Vol 10 (9) ◽  
pp. 3167 ◽  
Author(s):  
Guofu Lian ◽  
Chenmin Zhao ◽  
Yang Zhang ◽  
Meiyan Feng ◽  
Jibin Jiang
Keyword(s):  
Wear Resistance ◽  
Laser Cladding ◽  
Grey Relational Analysis ◽  
Processing Parameters ◽  
Wear Volume ◽  
Micro Hardness ◽  
Cladding Layer ◽  
Relational Analysis ◽  
Grey Relational ◽  
Taguchi Orthogonal Design

In order to improve the performance of the cladding layer, this study used the Taguchi orthogonal design to investigate the influence of laser power, scanning speed, gas flow, and SiC powder ratio on the micro-hardness and wear volume of the cladding layer. The results indicate that the SiC powder ratio was the major factor that had the main impact on the micro-hardness and wear volume of the cladding layer. The contribution of SiC powder ratio on the micro-hardness and wear volume are 92.08% and 79.39%, respectively. Through signal to noise ratio conversion and combining grey relational analysis, the multiple objectives optimization was attained. With the target of maximizing the micro-hardness and minimizing the wear volume simultaneously, grey relational analysis was applied to obtain the optimal processing parameters set and predict the corresponding grey relational grade. The error rate was 5.3% between the prediction and experimental validation. This study provides the guidance for optimizing multiple goals at the same time using grey relational analysis about the coating properties deposited by laser cladding in actual industrial applications. It provided theoretical basis for the processing parameters optimization with targeting the micro-hardness and wear resistance.

Wear resistance of a Metco 1030A hard coating deposited on Hadfield steel by laser cladding for ore comminution application

2021 ◽  
Author(s):  
Moisés Felipe Teixeira ◽  
Jeferson T. Pacheco ◽  
Leandro J. da Silva ◽  
Alexsandro Rabelo ◽  
Milton Pereira ◽  
...  
Keyword(s):  
Wear Resistance ◽  
Laser Cladding ◽  
Hard Coating ◽  
Hadfield Steel

CLIMAX 6Mn-1Mo Alloy

Alloy Digest ◽  
1976 ◽  
Vol 25 (4) ◽  
Keyword(s):  
Wear Resistance ◽  
Manganese Content ◽  
Heat Treating ◽  
Manganese Steel ◽  
Hadfield Steel ◽  
Austenitic Manganese Steel ◽  
Austenitic Manganese ◽  
The Many ◽  
Cast Condition ◽  
Lower Carbon

Abstract Climax 6Mn-1Mo alloy is a lean austenitic manganese steel which develops a structure similar to that of the well-known Hadfield manganese steel after heat treatment. A lower carbon version of this alloy has been developed to give satisfactory performance in the as-cast condition. Largely because of lower manganese content, these alloys have better abrasion resistance but lower toughness and ductility than Hadfield steel. Both alloys are designed for the many applications where a combination of good wear resistance and moderate toughness is desirable. This datasheet provides information on composition, hardness, and tensile properties as well as fracture toughness. It also includes information on wear resistance as well as casting, heat treating, machining, joining, and surface treatment. Filing Code: SA-322. Producer or source: Climax Molybdenum Company, A Division of Amax Inc..

Increasing in wear resistance of excavating machine elements

2020 ◽  
pp. 306-308
Author(s):  
V.S. Bochkov
Keyword(s):  
Wear Resistance ◽  
Wear Rate ◽  
Abrasive Wear ◽  
Thermomechanical Treatment ◽  
Cold Work ◽  
Hadfield Steel ◽  
Outer Side ◽  
Viii And Ix ◽  
Machine Elements ◽  
The Impact

The relevance of the search for solutions to increase the wear resistance of bucket teeth of excavating machine type front shovel is analyzed. The reasons for the wear of the teeth are considered. It is determined that when excavating machines work for rocks of VIII and IX categories, impact-abrasive wear of the inner side of the teeth and abrasive external wear occurs. It is proved that the cold-work hardening of Hadfield steel (the teeth material), which occurs during the excavating machine teeth work in the rocks of VIII and IX categories, reduces the impact-abrasive wear rate on the inner side of the teeth and does not affect the abrasive wear of the outer. The methods for thermomechanical treatment of the outer side of the excavating machine tooth is proposed. It can increase the wear resistance of Hadfield steel (110G13L) up to 1.7 times and lead to the self-sharpening effect of the tooth due to equalization of the wear rate of the outer and inner parts of the tooth. The efficiency factor of thermomechanical treatment to reduce the of abrasive wear rate of Hadfield steel is experimentally proved.

On effect of surface hardening on impact and abrasive wear resistance of Hadfi eld steel

2020 ◽  
pp. 252-255
Author(s):  
V.I. Bolobov ◽  
V.S. Bochkov ◽  
E.V. Akhmerov ◽  
V.A. Plashchinsky ◽  
E.A. Krivokrisenko E.A.
Keyword(s):  
Plastic Deformation ◽  
Wear Resistance ◽  
Abrasive Wear ◽  
Work Hardening ◽  
Surface Hardening ◽  
Cold Work ◽  
Abrasive Wear Resistance ◽  
Hadfield Steel ◽  
Mining Equipment ◽  
Effect Of Surface

On the example of Hadfield steel, as the most common material of fast-wearing parts of mining equipment, the effect of surface hardening by plastic deformation on their impact and abrasive wear resistance is considered. Wear test is conducted on magnetic ironstone as typical representative of abrasive and hard rock. As result of wear of initial samples with hardness of ∼200 HB and samples pre-hardened with different intensities to the hardness of 300, 337 and 368 HB, it is found that during the initial testing period, the initial samples pass the “self-cold-work hardening” stage with increase in hardness to ∼250 HB, which remains virtually unchanged during further tests; the hardness of the pre-hardened samples does not change significantly throughout the tests. It is established that the rate of impact-abrasive wear of pre-hardened samples is significantly (up to 1.4 times) lower than the original ones that are not subjected to plastic deformation, and decreases with increasing degree of cold-work hardening. Preliminary surface hardening by plastic deformation can serve as effective way to increase the service life of fast-wearing working parts of mining equipment.

Microstructure and Grain Abrasion Properties of Cr3C2-NiCr Coating Prepared by Laser Cladding Method

2012 ◽  
Vol 271-272 ◽  
pp. 3-7
Author(s):  
Long Wei ◽  
Zong De Liu ◽  
Xin Zhi Li ◽  
Ming Ming Yuan ◽  
Cheng Yuan Zhong
Keyword(s):  
Wear Resistance ◽  
Wear Rate ◽  
Laser Cladding ◽  
Micro Hardness ◽  
High Quality ◽  
Wear Resistant ◽  
Hardness Tester ◽  
Technology Analysis ◽  
Main Component

Cr3C2-NiCr has high quality of wear resistant properties and is widely used in abrasive environment. In this paper, Cr3C2-NiCr coating was prepared on 45 steel by laser cladding technology. Analysis and research of the coatings were achieved by SEM and XRD to determine the main component and the different region on coatings. The hardness and the element component were investigated by micro-hardness tester and EDS. Abrasion tests were performed to contrast the wear resistance of two materials. The results indicate that the hardness of the coatings is nearly 3 times as the substrate. The coatings are well combined with the substrate and the phase of Cr3C2 has a large proportion in the coatings. Abrasion tests show that the average of wear rate on substrate is 5.2 times as the coatings.

Diode Laser Cladding on A5052 Aluminium Alloy for Wear Resistance

2005 ◽  
Author(s):  
Shingo Iwatani ◽  
Yasuhito Ogata ◽  
Keisuke Uenishi ◽  
Kojiro F. Kobayashi ◽  
Akihiko Tsuboi
Keyword(s):  
Wear Resistance ◽  
Aluminium Alloy ◽  
Diode Laser ◽  
Laser Cladding ◽  
Co2 Laser ◽  
Reaction Layer ◽  
Heat Input ◽  
Aluminium Content ◽  
Alloy Substrate ◽  
Clad Layer

In order to improve a wear resistance of aluminium alloy, we proposed a diode laser cladding on the surface of a A5052 aluminium alloy. Firstly, an applicability of diode laser to laser cladding was evaluated. In this result, application of diode laser made it possible to obtain stable beads in low heat input compared with CO2 laser. According to the increase in aluminium content in the obtained clad layer, the microstructure of the clad layer changed as γ (8∼20%) → γ + α (10∼30%) → Fe3Al (30%∼). At the interface between the clad layer and the aluminium alloy substrate, the reaction layer consisting of Fe2Al5 and FeAl3 formed. In the abrasion wear the obtained clad layers exhibited a higher wear resistance compared with the aluminium alloy.

Fabrication of SiC Particulates Reinforced MoSi2 Composite Coating by Laser Cladding

2008 ◽  
Vol 373-374 ◽  
pp. 304-307
Author(s):  
Sen Yang ◽  
Ming Run Wang ◽  
Tao Gong ◽  
Wen Jin Liu
Keyword(s):  
Wear Resistance ◽  
Laser Cladding ◽  
Continuous Wave ◽  
Steel Substrate ◽  
Laser Output Power ◽  
Scanning Velocity ◽  
Sic Particulates ◽  
Metallurgical Bond ◽  
Improve Wear Resistance

In order to improve wear resistance of carbon steel, laser cladding experiments were carried out using a 3kW continuous wave CO2 laser. The diameter of the laser beam was 3-5mm, the scanning velocity was 3-10mm/s, and the laser output power was 1.0-1.3kW. The experimental results showed that MoSi2/SiCP composites coating could be in-situ synthesized from mixture powders of molybdenum, silicon and SiC by laser cladding. A good metallurgical bond between the coating and the substrate could be achieved. The microstructures of the coating were mainly composed of MoSi2, SiC and FeSiMo phases. The average microhardness of the coating was about HV0.21300, about 6.0 times larger than that of steel substrate.

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