Cementation of Copper on Pure Aluminum: Analysis of the Two-Step Rate Mechanism by Scanning Electron Microscopy
Iron has been the major source of the precipitant metal in the copper cementation process. Aluminum, due to its abundant availability in the form of beverage cans, has been used successfully in the process in laboratory experiments1. In a recent study of the cementation of the Cu2+/pure A1 system2, it was found that the reaction rates followed a distinct two-step rate mechanism. This paper presents a physical explanation of the two-step rate mechanism on the basis of the structural characteristics of the copper deposits.A specially designed cementation cell along with aluminum (99.99% pure) rotating discs was used in this study2. Ultrasonic experiments were conducted using an 80 watt Bransonic 12 ultrasonic cleaner. Copper deposits were examined in a Hitachi Perkin-Elmer HHS-2R scanning electron microscope operated at 25 KV in the secondary electron emission mode.In most of the experiments, two distinct kinetic regions were observed, namely an initial slow rate followed by a final enhanced rate.