scholarly journals Layout design of new production shop based on SLP

2021 ◽  
Vol 251 ◽  
pp. 03097
Author(s):  
Lijie Zhao
Keyword(s):  
Material Handling ◽  
Field Investigation ◽  
Production Costs ◽  
General Situation ◽  
New Production ◽  
Systematic Layout Planning ◽  
Operation Unit ◽  
Work Units ◽  
The Cost ◽  
The Relationship

It has become the main way for heavy industry enterprises to decrease the cost to excavate “logistics resources” according to the Systematic Layout Planning (SLP). Taking the new tool shaft machining workshop of Luoyang yituo zhongcheng machinery co., LTD. as an example, through the method of field investigation and visit, we get the data of the process flow, material handling, the relationship between each process and the general situation of the new workshop. The SLP method is used to divide the work units in the workshop, analyze the relationship between logistics and non-logistics among each work unit, determine the comprehensive relationship between each operation unit, and make the position correlation diagram. Besides, we also combine the current situation of the workshop to sort out the layout scheme to reduce the production costs of the workshop.

scholarly journals Minimizing Material Handling Costs with the SLP Method and Material Transport Equipment in Steel Pipe Companies

2021 ◽  
Vol 4 (2) ◽  
pp. 10-16
Author(s):  
Nur Kalim ◽  
Lukmandono
Keyword(s):  
Material Handling ◽  
Cost Savings ◽  
Material Transport ◽  
Material Transfer ◽  
Transport Equipment ◽  
Handling Cost ◽  
Material Handling Cost ◽  
Systematic Layout Planning ◽  
Material Handling Costs ◽  
The Cost

Factors that influence the amount of material handling costs are the distance of material movement, methods, and tools (equipment) used. The distance of material movement is strongly influenced by the layout of the production facility. The new layout design using the SLP method is expected to reduce the distance of material or product movement in PT. A B C. From the analysis results obtained the total distance of material transfer at the initial layout of the production process at PT. ABC of 1761 meters / month with material handling costs of Rp. 315,390,000.00 / month. Then an analysis of the use of material transport equipment results in the replacement of a crane with a sloping plane to connect the production machine. So the cost of material handling using the inclined plane becomes Rp. 0. The use of sloping fields can only be used on certain production machines. By using the Systematic Layout Planning (SLP) method, there are 3 alternative layouts produced. The most optimal alternative layout is alternative layout 3 with monthly material handling cost savings of Rp. 68,100,000.00 or 21% of the initial material handling layout cost.

scholarly journals Usulan Perbaikan Tata Letak Fasilitas Terhadap Optimalisasi Jarak dan Ongkos Material Handling Dengan Pendekatan Systematic layout planning (SLP) di PT Transplant Indonesia

2018 ◽  
Vol 2 (1) ◽  
pp. 45
Author(s):  
Dede Muslim ◽  
Anita Ilmaniati
Keyword(s):  
Material Flow ◽  
Material Handling ◽  
Layout Design ◽  
Flow Path ◽  
Material Transfer ◽  
Layout Planning ◽  
Handling Cost ◽  
Material Handling Cost ◽  
Systematic Layout Planning ◽  
The Cost

Abstract – Unplanned layout and inefficient material flow between work units can lead to increased cost. PT Transplan Indonesia's current material flow path is inefficient with material flow distance 115.5 meters and material handling cost that has not been taken into account. This study aims to find out how big the role of facility layout design in cutting the distance of material transfer and pressing the cost of material handling. The method used in this research is Systematic Layout Planning (SLP) approach, which is comparing the distance of material transfer between initial layout with proposed layout. The results of this study indicate that the distance of the material flow path on the production floor with proposed layout changed to 71,7 meters, with material handling cost per meter reduced from Rp. 1,105,954 to Rp. 712,402 or decrease as much as 35%. Based on the results of the research, the layout of the proposal is considered more effective and efficient because it can reduce the distance of material transfer and reduce the cost of material handling on the packing/shipping floor.Keywords: Layout Design; Material handling cost; Systematic Layout Planning (SLP)

scholarly journals New Product Development from Inactive Problem Perspective in Indonesian SMEs to Open Innovation

2020 ◽  
Vol 6 (1) ◽  
pp. 20 ◽  
Author(s):  
Rony Prabowo ◽  
Moses Laksono Singgih ◽  
Putu Dana Karningsih ◽  
Erwin Widodo
Keyword(s):  
Product Development ◽  
New Product Development ◽  
Profit Maximization ◽  
New Product ◽  
Production Costs ◽  
Optimization Approach ◽  
Competitive Advantages ◽  
Maximum Profit ◽  
The Cost ◽  
The Relationship

New product development is an important innovation that should be done to meet consumers’ new trends. This paper is prominent as it discusses new product development through the inactive problem perspective in SMEs in Indonesia as a way to explore customers’ expectations, which are often challenging to analyze. The capability to develop a new product based on the inactive problem perspective allows SMEs to become pioneers that possess various competitive advantages, including strong brand awareness. This study included 14 samples of SMEs to represent the characteristics of SMEs in Indonesia between 2016 and 2018. We used the particle swarm optimization approach for the decision making of several SME parameters with the profit maximization function. This paper is the first paper to discuss the relationship between the cost of ideas and production costs in the types of SMEs with an inactive problem perspective in Indonesia to obtain maximum profits by considering various factors that affect the costs and revenue of SMEs. This paper also analyzes the cost used for an idea realization to get maximum profit. This study shows that differences were found in each type of SME, and these difference were related to the amount of funds that were used to explore, realize, and make a profit out of a specific idea.

scholarly journals ANALISIS BREAK EVENT POINT (BEP) PADA PT. ES MUDA PERKASA DENGAN MENGGUNAKAN METODE HARGA POKOK PRODUKSI (HPP)

2020 ◽  
Vol 8 (1) ◽  
pp. 41
Author(s):  
Chairul Amni ◽  
Indrayani Indrayani
Keyword(s):  
Data Collection ◽  
Research Method ◽  
Production Costs ◽  
Production Data ◽  
Selling Price ◽  
Production Volume ◽  
Break Even Point ◽  
The Cost ◽  
The Relationship ◽  
A Company

The survival of the company or the growth of the company, one part of the planning of profit planning profit used in the company is Break Even Point (BEP), which explains the relationship between costs, production volume, selling price in order to obtain the results of the company's research. This pricing is one of the determinants of competition in the market with similar industries. PT. Es Muda Perkasa is a company engaged in the industry of making ice blocks. In the competition, PT. Es Muda Perkasa has an approved selling price sufficient to compete in the industrial world but the prices offered by PT. Mighty Ice Young is still low. This is of course difficult for companies to be able to compete because the pricing that is applied is only based on estimation, so the price determined is not in accordance with production costs. Therefore the company needs to return to how the strategy of determining the price so that it can be achieved maximally, the determination and achievement of the BEP of the company can reach within a specified time. This study aims to analyze Break Event Point (BEP) at PT. Es Muda Perkasa, by determining the optimal selling price of ice blocks. The research method used in this study uses the calculation of event break-even points using the method of calculating the cost of production. Data collection using collection of observations, interviews, and literature studies. The results of the study showed break-even (break-even point) PT. Perkasa Es Muda after selling beam products as many as 2400 blocks with a turnover obtained for BEP amounting to Rp.605,812 with a selling price of ice blocks of Rp. 18.496 / stem.

scholarly journals Perancangan Tata Letak Stasiun Kerja dengan Menggunakan Metode Systematic Layout Planning

2021 ◽  
Vol 5 (2) ◽  
pp. 118
Author(s):  
Elfania Hartari ◽  
Dene Herwanto
Keyword(s):  
Material Handling ◽  
Layout Design ◽  
Construction Sector ◽  
Material Transfer ◽  
Production Lines ◽  
Layout Planning ◽  
Systematic Layout Planning ◽  
Material Handling Costs ◽  
The Cost ◽  
Initial Layout

PT. Adhimix Precast Indonesia is engaged in the construction sector by producing concrete and construction. Layout design is needed so that the existing land can be utilized optimally and material transfer is more effective and efficient. This can affect the distance and time of the transfer so that the cost of moving can be minimized. In practice, the company's trajectory condition only has one path (trajectory) for alternating current and crossing production lines, so it is considered inefficient to move both goods and workers, coupled with the existence of land that is not used properly, therefore improvements are needed to the production floor layout. in order to minimize the cost of moving goods and have a definite path (trajectory). Systematic Layout Planning (SLP) is a method for redesigning a layout (re-layout) based on the results of distance optimization and Material Handling Costs (OMH). The amount of OMH in the initial layout (now) is Rp. 2,614,200 with a total track distance of 39.82m and OMH in the proposed layout with a total track distance of 19.17m, the result is Rp. 1,534,200, this proves that the proposed layout can be applied because there is a decrease in total OMH by 35.44% or Rp. 926,580. PT. Adhimix Precast Indonesia bergerak di bidang pembangunan dengan memproduksi beton dan konstruksi. Perancangan tata letak diperlukan agar lahan yang ada dapat dimanfaatkan dengan maksimal dan pepindahan material lebih efektif dan efisien. Hal ini dapat mempengaruhi besar jarak dan waktu perpindahan sehingga besar biaya perpindahan dapat diminimalkan. Pada pelaksanaannya kondisi lintasan perusahaan hanya memiliki satu jalur (lintasan) untuk arus bolak balik dan persilangan alur produksi maka dianggap tidak efisien untuk dilakukan perpindahan baik barang maupun pekerja, ditambah dengan adanya lahan yang tidak dimanfaatkan dengan baik oleh karena itu dibutuhkan perbaikan pada layout lantai produksi agar dapat meminimalkan biaya perpindahan barang dan memiliki jalur (lintasan) yang pasti. Systematic Layout Planning (SLP) merupakan metode untuk membuat perancangan ulang suatu layout (re-layout) berdasarkan hasil dari optimalisasi jarak dan Ongkos Material Handling (OMH). Besar OMH pada layout awal (sekarang) adalah Rp 2.614.200 dengan total jarak lintasan 39,82m dan OMH pada layout usulan dengan total jarak lintasan 19,17m didapat hasil sebesar Rp. 1.534.200, hal ini membuktikan bahwa layout usulan dapat diterapkan karena terjadi penurunan total OMH sebesar 35,44% atau Rp. 

scholarly journals Comparison of conventional and transgenic soybean production costs in different regions in Brazil

2020 ◽  
Vol 9 (7) ◽  
pp. e154973977
Author(s):  
Matheus Vinicius Abadia Ventura ◽  
Hellen Regina Fernandes Batista ◽  
Marcio Moacir Bessa ◽  
Leandro Spíndola Pereira ◽  
Estevam Matheus Costa ◽  
...  
Keyword(s):  
Production Costs ◽  
New Production ◽  
Mato Grosso ◽  
Cultivation System ◽  
Descriptive Research ◽  
Distrito Federal ◽  
Production Technologies ◽  
Cost Of Production ◽  
The Cost ◽  
Lower Production

The soybean crop is one of the most economically important crops in Brazilian agribusiness and in the world, with the expansion of the crop always linked to scientific advances and new production technologies. In view of the above, the objective of this study was to evaluate the production costs of twenty-one producing regions to determine the highest and lowest production costs in the first harvest in three agricultural years and in the summer harvest in two agricultural years, with the conventional and transgenic soybeans, in addition to comparing the cost of production of the cultivation systems. As for technical procedures, a descriptive research was carried out with statistical data provided by the National Supply Company. The agricultural years of 2018, 2019 and 2020 of soybean culture were analyzed in twenty-one Brazilian municipalities, located in the Brazilian states: Bahia, Distrito Federal, Goiás, Maranhão, Mato Grosso, Mato Grosso do Sul, Minas Gerais, Paraná, Piauí , Rio Grande do Sul, Roraima and Tocantins. The region of Primavera do Leste - MT demonstrated a region with a high cost of production in comparison with other producing regions. The lowest costs varied between several regions, depending on the cultivation system employed. The production of transgenic soybeans proved to be the most profitable and promising option due to the lower production cost in relation to the cultivation of conventional soybeans.

scholarly journals Analysis of Factory Facility Layout Design Using the Craft Algorithm Method At Pt. Focus on Ciptamakmur Bersama, Blitar

2021 ◽  
Vol 3 (2) ◽  
pp. 1-13
Author(s):  
Febri E. Susanto ◽  
Rusindayanto
Keyword(s):  
Material Handling ◽  
Manufacturing Industry ◽  
Raw Materials ◽  
Cost Of Transport ◽  
Unit Distance ◽  
Natural Rock ◽  
Transport Unit ◽  
Material Handling Costs ◽  
The Cost ◽  
The Relationship

PT. FOCUS CIPTAMAKMUR BERSAMA, Blitar, East Java. is a company engaged in the manufacturing industry manufacture Hexabent (mixed fertilizer) with Bentonite raw materials (natural rock). In the process of operation PT. FOCUS TOGETHER CIPTAMAKMUR have problems at a distance of material handling systems. In this study using CRAFT algorithm and as aligning with ARC method. This method aims to determine the function of the relationship between the stations to each other and to minimize the cost of material displacement. Cost of material displacement is defined as the flow of products, the distance and cost of transport unit. Collecting data in this study through pengkuran distance between stations, material handling costs between stations (OMH per unit distance), and the number of stations that exist in the company. From the research results obtained by the method of saving CRAFT distance from the initial layout of 2,751 meters to 1,332 meters difference of 20.93 %. And earned comparisons to the costs of moving materials from Rp. 1.684.800 to Rp. 1.332.050 or occur savings of 20.93 %.

Standarisasi Biaya Produksi Terhadap Total Quality Control PAda PTP. Pabrik Gula Takalar

Liquidity ◽  
2018 ◽  
Vol 2 (1) ◽  
pp. 54-58 ◽  
Author(s):  
Jamaluddin Jamaluddin
Keyword(s):  
Quality Control ◽  
Control System ◽  
Production Quality ◽  
Production Costs ◽  
Statistical Quality Control ◽  
Total Quality ◽  
Production Quality Control ◽  
Statistical Quality ◽  
The Cost ◽  
The Relationship

In planning the profit, understanding the relationship between the cost of profit, volume and profit are fundamental in its analysis. This study examines the standardization of the production costs of the company to increase quality control of PTP. Pabrik Gula Takalar. The results concluded that the cost of production on PTP. Sugar Factory Takalar can improve the expected of quality control. In addition, production quality control system implemented in the sugar processing is not been applied to the Statistical Quality Control.

PERBAIKAN TATA LETAK LANTAI PRODUKSI INDUSTRI MEBEL MENGGUNAKAN METODE GRAFIK DAN ALGORITMA CRAFT

2020 ◽  
Vol 6 (1) ◽  
pp. 1
Author(s):  
Kuswanto Kuswanto ◽  
Juan Junius ◽  
Anita Christine Sembiring
Keyword(s):  
Operating System ◽  
Material Handling ◽  
Facility Layout ◽  
Integrated Planning ◽  
Furniture Manufacturing ◽  
Milling Machines ◽  
Material Handling Costs ◽  
The Cost ◽  
A Company ◽  
Research Show

Facility layout is integrated planning of the flow of a product in an operating system to obtain the most effective and efficient interrelation between workers, materials, machinery, and equipment as well as handling and transferring materials. A company engaged in furniture manufacturing has a problem in its production process, namely, the distance between machines is too far so that it affects the cost of handling materials. Distant workstations are found on profile machines, milling machines, measuring machines, cutting machines. Therefore, improvements must be made to the layout of facilities on the production floor so that facility layout is efficient and material handling costs are reduced. The problem-solving approach used is the Graph Method and CRAFT Algorithm. The results of the research show that material handling costs are reduced by 7.58% or Rp. 17,765 using the CRAFT algorithm.

The Awareness Level of the Safety and Health of the Operational Level

2017 ◽  
Vol 3 (1) ◽  
pp. 42
Author(s):  
Roshanira Che Mohd Noor ◽  
Nur Atiqah Rochin Demong
Keyword(s):  
Health And Safety ◽  
Health Conditions ◽  
Effective Strategies ◽  
Operational Level ◽  
Safety And Health ◽  
Health Factors ◽  
The Cost ◽  
The Relationship ◽  
Awareness Level

Providing a safe and healthy workplace is one of the most effective strategies in for holding down the cost of doing construction business. It was a part of the overall management system to facilitate themanagement of the occupational health and safety risk that are associated with the business of the organization. Factors affected the awareness level inclusive of safety and health conditions, dangerous working area, long wait care and services and lack of emergency communication werethe contributed factors to the awareness level for the operational level. Total of 122 incidents happened at Telekom Malaysia Berhad as compared to year 2015 only 86 cases. Thus, the main objective of this study was to determine the relationship between safety and health factors and the awareness level among operational workers.The determination of this research was to increase the awareness level among the operational level workerswho committing to safety and health environment.

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