scholarly journals Analysis of Liquid Piston Compressibility in the Two-Stage Hybrid Positive-Displacement Machine

2021 ◽  
Vol 320 ◽  
pp. 04001
Author(s):  
V. E. Shcherba ◽  
A. V. Zanin ◽  
E. A. Pavlyuchenko

The effect of liquid compressibility in the two-stage piston hybrid positive-displacement machine with a liquid piston was considered. Based on the volume conservation equation, we developed a calculus methodology for the liquid compressibility during gas compression in the second stage of the compressor section. A numerical experiment made it possible to establish that some parameters have the greatest effect on the relative decrease in the height and velocity of the liquid layer. These parameters are the degree of pressure ratio; pipeline length; the polytropic index of the compression; the number of crankshaft revolutions. We found that the relative decrease in the liquid layer height is within 1 %, and the relative decrease in the liquid piston velocity is within 5 %. The paper analyses the liquid piston compressibility influence on the thermodynamic efficiency of the compression process and compressor performance.

Author(s):  
Istvan Szabo ◽  
Mark G. Turner

Defining the thermodynamic efficiency of the wet compression process in a compressor is not trivial, since the flow in this case has multiple phases present which interact with each other. In this paper, an approach is presented that calculates the overall entropy creation and thus the isentropic efficiency of a wet compression process in a transonic compressor rotor. The viscous dissipation function is calculated everywhere in the domain in the post-processing phase of the CFD simulation and integrated to the wall, with special treatment in the near-wall regions where high rates of entropy generation occur. The isentropic efficiency of the wet compression is then determined from the entropy generation rate. Analytical integration of wall functions and numerical integration of the viscous dissipation function allows for reasonable results even with relatively coarse grids and can be applied for single-phase flows. The methodology presented is also useful to quantify the efficiency of thermodynamic processes in devices that introduce streams into the flow path, such as cooled turbines and compressors with flow control.


Author(s):  
Yousef M. Abdel-Rahim

Present paper studies the optimal characteristics of the two-stage cascade R134A refrigeration system with flash and mixing chambers over its operating ranges of all cycle controlling parameters. The COP, total heat rate in Qin, total work rate in Win and second law efficiency ηII are used as cycle performance parameters. Compared to the practically-limited other rate-based optimization methods and to other experimentally-optimized specific cases of cycle parameters, the application of Monte Carlo method has proved to be very effective for optimizing the cycle performance in its global sense over all cycle controlling parameters. Correlations relating performance and cycle controlling parameters are presented and discussed. Study shows that COP of the cycle can reach a value of 8 at intermediate pressure P2 of about 200 kPa, and a maximum value of 9.92 at about 370 kPa and 720 kPa, beyond which COP goes as low as 4.2. P2 alone has no significant effect on Qin, Win and ηII unless values of other controlling parameters are specified. Values of Qin, Win and ηII can reach as high as 94 kW, 23 kW and 0.85 and as low as 6.8 kW, 1.1 kW and 0.57 respectively depending on other cycle parameters. Neither pressure ratio nor volume ratio of the HP compressor has any effect on Qin, Win or ηII. However, the ratio of inlet to exit temperatures of the condenser has the greatest effect on both ηII and the volumetric specific work of the HP compressor, which is about double the value of the volumetric specific work of the LP compressor. Study shows an almost linear relationship between the two mass flow rates in the upper and lower loops of the cycle, where its value in the lower LP loop is about 75% that in the upper HP loop. Findings of the present work as well as the elaborate application of Monte Carlo method to real cycles can greatly open the way for reducing the trade-off design methods currently used in developing such systems as well as direct the useful experimentations and assessment of such designed systems.


Author(s):  
Vishal Anand ◽  
Krishna Nelanti ◽  
Kamlesh G. Gujar

The gas turbine engine works on the principle of the Brayton Cycle. One of the ways to improve the efficiency of the gas turbine is to make changes in the Brayton Cycle. In the present study, Brayton Cycle with intercooling, reheating and regeneration with variable temperature heat reservoirs is considered. Instead of the usual thermodynamic efficiency, the Second law efficiency, defined on the basis of lost work, has been taken as a parameter to study the deviation of the irreversible Brayton Cycle from the ideal cycle. The Second law efficiency of the Brayton Cycle has been found as a function of reheat and intercooling pressure ratios, total pressure ratio, intercooler, regenerator and reheater effectiveness, hot and cold side heat exchanger effectiveness, turbine and compressor efficiency and heating capacities of the heating fluid, the cooling fluid and the working fluid (air). The variation of the Second law efficiency with all these parameters has been presented. From the results, it can be seen that the Second law efficiency first increases and then decreases with increase in intercooling pressure ratio and increases with increase in reheating pressure ratio. The results show that the Second law efficiency is a very good indicator of the amount of irreversibility of the cycle.


Author(s):  
Anish Surendran ◽  
Heuy Dong Kim

Wet compression has been emerging as a prominent method for augmenting net power output from land based gas turbine engine. It is proven more effective than the conventional inlet cooling methods. In this method, fine water droplets are injected just upstream of the compressor impeller. These water droplets absorb the latent heat of evaporation during the compression process of gas-water droplet two-phase flow, consequently reducing the temperature rise. Many gas turbine engineers have performed the feasibility and usefulness studies on this wet compression, but physical understanding on the wet compression process is highly lacking, and related compression flow mechanism remains ambiguous. In the present study, a computational fluid dynamics method has been applied to investigate the wet compression effects on a low speed centrifugal compressor. A Langrangian particle tracking method was employed to simulate the air-water droplet two-phase flow. The power saving achieved with different injection ratio of water droplets has been calculated and it is found that significant saving can be obtained with a water droplet injection ratio of above 3%. The vapor mass fraction varies linearly along the streamwise direction, making the assumption for a constant evaporation rate is valid. With the increase in the injection ratio the polytropic index for compression is coming down. The diffuser pressure recovery has been improved significantly with the wet compression; while the total pressure ratio across the impeller does not improve much. Contrary to the expectation, the evaporation rate is found to be coming down with the increase in the compressor mass flow rate. It is observed that the operating point, at which the peak pressure ratio occurs, shift towards higher mass flow rate during wet compression due to the local recirculation region within the vaneless space between the impeller and diffuser.


Author(s):  
A. R. Wadia ◽  
P. N. Szucs ◽  
D. W. Crall ◽  
D. C. Rabe

Previous experimental and analytical studies conducted to compare the performance of transonic swept rotors in single stage fans have demonstrated the potential of significant improvements in both efficiency and stall margin with forward swept blading. This paper extends the assessment of the payoff derived from forward sweep with respect to aerodynamic performance and stability to multistage configurations. The experimental investigation compares, on a back-to-back test basis, two builds of an advanced good efficiency, high pressure ratio, two-stage fan configuration tested alternately with a radial and a forward swept stage 1 blade. In the two-stage evaluations, the testing was extended to include the effect on inlet flow distortion. While the common second stage among the two builds prevented the overall fan from showing clean inlet performance and stability benefits with the forward swept rotor 1, this configuration did demonstrate superior front stage efficiency and tolerance to inlet distortion. Having obtained an already low distortion sensitivity with the radial rotor 1 configuration relative to current production military fan standards, the sensitivity to inlet distortion was halved with the forward swept rotor 1 configuration. In the case of the 180-degree one-per-rev distortion pattern, the two-stage configuration was evaluated both with and without inlet guide vanes (IGVs). The presence of the inlet guide vanes had a profound impact in lowering the two stage fan’s sensitivity with inlet distortion.


Author(s):  
Alessandro Romei ◽  
Paolo Gaetani ◽  
Andrea Giostri ◽  
Giacomo Persico

Abstract The successful penetration of supercritical carbon dioxide (sCO2) power systems in the energy market largely depends on the achievable turbomachinery performance. The present study illustrates a systematic framework where both the compressor and the turbine are designed via validated (within ±2% pts against experiments) mean-line tools and the related impact on cycle performance estimates is quantitatively and qualitatively assessed. A significant effort is devoted to the analysis of centrifugal compressor performance operating close to the critical point, where sharp thermodynamic property variations may make critical the compression process. The analysis is performed for different compressor sizes and pressure ratios, showing a comparatively small contribution of compressor-intake fluid conditions to the machine efficiency, which may achieve technological competitive values (82 ÷ 85%) for representative full-scale sizes. Two polynomial correlations for both turbomachinery efficiencies are devised as a function of proper similarity parameters accounting for machine sizes and loadings. Such correlations can be easily embedded in power cycle optimizations, which are usually carried out assuming constant-turbomachinery efficiency, thus ignoring the effects of plant size and cycle operating parameters. Efficiency correlations are finally exploited to perform several optimizations of a recompressed sCO2 cycle, by varying multiple cycle parameters (i.e. maximum and minimum temperature, pressure ratio and net power output). The results highlight that the replacement of constant-efficiency assumption with the proposed correlations leads to more accurate performance predictions (i.e. cycle efficiency can differ by more than 4% pts), showing in particular that an optimal pressure ratio exists in the range 2 ÷ 5 for all the investigated configurations.


Energies ◽  
2020 ◽  
Vol 13 (8) ◽  
pp. 1953
Author(s):  
Wei Tian ◽  
Defeng Du ◽  
Juntong Li ◽  
Zhiqiang Han ◽  
Wenbin Yu

This paper took a two-stage turbocharged heavy-duty six-cylinder diesel engine as the research object and established a two-stage turbocharging system matching model. The influence rules between the two-stage turbocharging key parameters were analyzed, while summarizing an optimization method of key parameters of a two-stage turbocharger. The constraint equations for the optimal distribution principle of the two-stage turbocharger’s pressure ratio and expansion ratio were proposed. The results show that when the pressure ratio constraint equation and expansion ratio constraint equation are satisfied, the diesel engine can achieve the target pressure ratio, while the total energy consumption of the turbocharger is the lowest.


2003 ◽  
Vol 128 (4) ◽  
pp. 643-649 ◽  
Author(s):  
F. J. Malzacher ◽  
J. Gier ◽  
F. Lippl

Future turbo systems for aircraft engines need very compact geometry, low weight, and high efficiency components. The geared turbofan enables the engine designer to decouple the speed of the fan and the LP turbine to combine a low speed fan with a high speed LP turbine. The low pressure turbine is a key component for this concept. The technological challenge is very much driven by the very high low-spool speed. Resulting as well from high inlet temperatures, the LP turbine needs cooling of the first stage. A new MTU LPT concept for such a high speed turbine has been developed and tested in a turbine rig. The concept consists of a two-stage turbine for extremely high speed and high stage pressure ratio (ER 2.3). This leads to extra high mechanical loading and an exotic combination of high Mach numbers (transonic) and very low Reynolds numbers. In this paper some design features are described. Some elements of the airfoil design were also tested in additional cascade tests. The two-stage turbine was tested at the Altitude Test Facility of the ILA, Stuttgart. The test setup is described including details of the instrumentation. Test data shows a good turbine performance. Measurements are also compared to 3D CFD, which is used to analyze local effects.


Author(s):  
J W Song ◽  
M Raheel ◽  
A Engeda

Regenerative flow compressors (RFCs) are rotodynamic machines capable of producing high heads at very low flowrates. They have very low specific speed and share some of the characteristics of positive displacement machines such as a roots blower, but without the problems of lubrication and wear. They can produce heads equivalent to that of several centrifugal stages from a single rotor with comparable tip speed. The compression process is usually not regarded as efficient. Typically they produce efficiency of less than 50 per cent but still they have found many applications because they allow the use of fluid dynamic compressors in place of positive displacement compressors for duties requiring high heads at low flowrates. There are very few mathematical models in the literature that explain the behaviour of regenerative turbomachines and predict the performance. Most of these models assumed incompressible flow, thus limiting their use to only pumps and blowers. Moreover, they needed extensive experimental support for performance prediction. Hence, it is very interesting from an industrial point of view to find efficient theoretical means that are able to forecast regenerative compressor performances, using easy to find geometric and fluid dynamic parameters. A compressible flow theory is thus presented for the first time in this paper to describe complex three-dimensional corkscrew flow patterns in regenerative compressors. Conventional RFC were designed with radial, non-radial or semicircular impeller blades. In the present investigation, the authors have discussed RFCs with aerofoil blades and an annular flow channel containing a core to direct circulating flow to the blades with a minimum amount of losses. The effects of various geometric elements on the performance of RFCs are studied. All the major sources of losses in blade and channel region are identified. Governing equations for the flow in the compressor are derived and a performance prediction code based on governing equations and loss models is developed. Theoretical performance results are compared with published test data on aerofoil blade RFCs. Based on sensitivity analysis from the code, design changes are suggested for performance improvement.


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