scholarly journals Mechanical properties of 3D printed composites with ABS/ASA substrate and glass fiber inserts

2019 ◽  
Vol 290 ◽  
pp. 04002 ◽  
Author(s):  
Cătălin G. Amza ◽  
Aurelian Zapciu ◽  
Arnheiður Eyþórsdóttir ◽  
Auðbjörg Björnsdóttir ◽  
Jonathan Borg
Keyword(s):  
Glass Fiber ◽  
Axial Direction ◽  
Fiber Direction ◽  
Type I ◽  
Printing Process ◽  
Thermoplastic Matrix ◽  
Molded Parts ◽  
Raster Angle ◽  
Mesh Density ◽  
3D Printed

3D printed specimens (ASTM D638 Type I) were manufactured from ABS and ASA material via additive manufacturing through material extrusion 3D printing (ME3DP). During manufacturing, the printing process has been paused, pre-impregnated biaxial or uniaxial glass fiber mesh has been placed onto the ABS/ASA substrate and then the printing process has been resumed. The obtained composite specimens have been subjected to tensile strength testing and results have been compared to those of specimens printed from homogenous material. The influence of raster angle, glass fiber direction and mesh density on resulting toughness has also been analyzed. It was found that inserting uniaxial glass fiber increases toughness of specimens in the axial direction, with a drop in layer adhesion if biaxial fiber is used. Test specimens manufactured with 30 uniaxial fiber strands embedded in a 0o raster angle 3D printed thermoplastic matrix match mechanical characteristics of injection-molded parts. The maximum mesh density without leading to delamination is one layer of glass fiber every two layers of thermoplastic matrix.

scholarly journals Essential work of fracture assessment of acrylonitrile butadiene styrene (ABS) processed via fused filament fabrication additive manufacturing

2021 ◽  
Author(s):  
Pawan Verma ◽  
Jabir Ubaid ◽  
Andreas Schiffer ◽  
Atul Jain ◽  
Emilio Martínez-Pañeda ◽  
...  
Keyword(s):  
Acrylonitrile Butadiene Styrene ◽  
Essential Work ◽  
Fused Filament Fabrication ◽  
Essential Work Of Fracture ◽  
Fracture Properties ◽  
Raster Angle ◽  
3D Printed ◽  
Printing Direction ◽  
Work Of Fracture ◽  
Butadiene Styrene

AbstractExperiments and finite element (FE) calculations were performed to study the raster angle–dependent fracture behaviour of acrylonitrile butadiene styrene (ABS) thermoplastic processed via fused filament fabrication (FFF) additive manufacturing (AM). The fracture properties of 3D-printed ABS were characterized based on the concept of essential work of fracture (EWF), utilizing double-edge-notched tension (DENT) specimens considering rectilinear infill patterns with different raster angles (0°, 90° and + 45/− 45°). The measurements showed that the resistance to fracture initiation of 3D-printed ABS specimens is substantially higher for the printing direction perpendicular to the crack plane (0° raster angle) as compared to that of the samples wherein the printing direction is parallel to the crack (90° raster angle), reporting EWF values of 7.24 kJ m−2 and 3.61 kJ m−2, respectively. A relatively high EWF value was also reported for the specimens with + 45/− 45° raster angle (7.40 kJ m−2). Strain field analysis performed via digital image correlation showed that connected plastic zones existed in the ligaments of the DENT specimens prior to the onset of fracture, and this was corroborated by SEM fractography which showed that fracture proceeded by a ductile mechanism involving void growth and coalescence followed by drawing and ductile tearing of fibrils. It was further shown that the raster angle–dependent strength and fracture properties of 3D-printed ABS can be predicted with an acceptable accuracy by a relatively simple FE model considering the anisotropic elasticity and failure properties of FFF specimens. The findings of this study offer guidelines for fracture-resistant design of AM-enabled thermoplastics. Graphical abstract

scholarly journals Manufacturing Of Aluminum Coating On 3D-Printed Onyx With Cold Spray Technology

2021 ◽  
Author(s):  
Roberta Della Gatta ◽  
Antonello Astarita ◽  
Domenico Borrelli ◽  
Antonio Caraviello ◽  
Francesco Delloro ◽  
...  
Keyword(s):  
Composite Materials ◽  
Cold Spray ◽  
Industrial Applications ◽  
Thin Metal Film ◽  
Temperature Sensitive ◽  
Fused Filament Fabrication ◽  
Aluminum Powders ◽  
Thermoplastic Matrix ◽  
Military Applications ◽  
3D Printed

Composite materials are widely used as main parts and structural components in different fields, especially for automotive and military applications. Although these materials supply different advantages comparing to the metals, their implementation in engineering applications is limited due to low electrical and thermal properties and low resistance to erosion. To enhance these above-mentioned properties, the metallization of composite materials by creating a thin metal film on their surface can be achieved. Among different coating deposition techniques, Cold Spray appears to be the most suitable one for the metallization of temperature-sensitive materials such as polymers and composites with a thermoplastic matrix. This process relies on kinetic energy for the formation of the coating rather than on thermal energy and consequent erosion and degradation of the polymer-based composite can be avoided. In the last years, a new method to produce composite materials, as known as Fused Filament Fabrication (FFF), has been developed for industrial applications. This technique consists of a 3D printing process that involves the thermal extrusion of thermoplastic polymer and fibers in the form of filaments from a heated mobile nozzle. The implementation of this new technique is leading to the manufacturing of customized composite materials for the cold spray application. In the presented experimental campaign, Onyx material is used as a substrate. This material is made of Nylon, a thermoplastic matrix, and chopped carbon fibers randomly dispersed in it. Aluminum powders were cold sprayed on the Onyx substrate with a low-pressure cold spray (LPCS) system. This study aims to investigate the possibility of the metalizing 3D-printed composite material by cold spray technology. For this purpose, optical and microscopical analyses are carried out. Based on the results, the feasibility of the process and the influence of the morphology of the substrate are discussed, and optimal spraying conditions are proposed.

Effect of Processing Conditions on the Shrinkage and Warpage of Glass Fiber Reinforced PP Using Microcellular Injection Molding

2012 ◽  
Vol 501 ◽  
pp. 294-299 ◽  
Author(s):  
Zhi Bian ◽  
Peng Cheng Xie ◽  
Yu Mei Ding ◽  
Wei Min Yang
Keyword(s):  
Injection Molding ◽  
Glass Fiber ◽  
Injection Pressure ◽  
Mold Temperature ◽  
Process Conditions ◽  
Fiber Reinforced ◽  
Injection Speed ◽  
Glass Fiber Reinforced ◽  
Microcellular Injection Molding ◽  
Molded Parts

This study was aimed at understanding how the process conditions affected the dimensional stability of glass fiber reinforced PP by microcellular injection molding. A design of experiments (DOE) was performed and plane test specimens were produced for the shrinkage and warpage analysis. Injection molding trials were performed by systematically adjusting six process parameters (i.e., Injection speed, Injection pressure, Shot temperature, SCF level, Mold temperature, and Cooling time). By analyzing the statistically significant main and two-factor interaction effects, the results showed that the supercritical fluid (SCF) level and the injection speed affected the shrinkage and warpage of microcellular injection molded parts the most.

Temperature-compensated constitutive model of fused filament fabrication 3D printed PLA materials with full extrusion temperatures

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Kaiyang Zhu ◽  
Zichen Deng ◽  
Shi Dai ◽  
Yajun Yu
Keyword(s):  
Mechanical Properties ◽  
Thermal Decomposition ◽  
Constitutive Model ◽  
Polylactic Acid ◽  
Extrusion Temperature ◽  
Fused Filament Fabrication ◽  
Printing Process ◽  
Content Type ◽  
3D Printed ◽  
Interlayer Bonding

Purpose This study aims to focus on the effect of interlayer bonding and thermal decomposition on the mechanical properties of fused filament fabrication-printed polylactic acid specimens at high extrusion temperatures. Design/methodology/approach A printing process, that is simultaneous manufacturing of contour and specimen, is used to improve the printing accuracy at high extrusion temperatures. The effects of the extrusion temperature on the mechanical properties of the interlayer and intra-layer are evaluated via tensile experiments. In addition, the microstructure evolution affected by the extrusion temperature is observed using scanning electron microscopy. Findings The results show that the extrusion temperature can effectively improve the interlayer bonding property; however, the mechanical properties of the specimen for extrusion temperatures higher than 270°C may worsen owing to the thermal decomposition of the polylactic acid (PLA) material. The optimum extrusion temperature of PLA material in the three-dimensional (3D) printing process is recommended to be 250–270°C. Originality/value A temperature-compensated constitutive model for 3D printed PLA material under different extrusion temperatures is proposed. The present work facilitates the prediction of the mechanical properties of specimens at an extrusion temperature for different printing temperatures and different layers.

scholarly journals A Systematic Review of the Clinical Value and Applications of Three-Dimensional Printing in Renal Surgery

2019 ◽  
Vol 8 (7) ◽  
pp. 990 ◽  
Author(s):  
Catalina Lupulescu ◽  
Zhonghua Sun
Keyword(s):  
Systematic Review ◽  
3D Printing ◽  
Renal Disease ◽  
User Satisfaction ◽  
Surgical Simulation ◽  
Case Reports ◽  
Time Duration ◽  
Printing Process ◽  
Estimated Blood Loss ◽  
3D Printed

The purpose of this systematic review is to collate and analyse the current literature which examines clinical applications of 3D printing for renal disease, alongside cost and time duration factors associated with the printing process. A comprehensive search of the literature was performed across five different databases to identify studies that qualitatively and quantitatively assessed the value of 3D-printed kidney models for renal disease. Twenty-seven studies met the selection criteria for inclusion in the review. Twenty-five were original studies, and two were case reports. Of the 22 studies reporting a qualitative evaluation, the analysis of findings demonstrated the value of the 3D-printed models in areas of clinician and patient education, and pre-surgical simulation for complex cases of renal disease. Of five studies performing a quantitative analysis, the analysis of results displayed a high level of spatial and anatomical accuracy amongst models, with benefits including reducing estimated blood loss and risk of intra-operative complications. Fourteen studies evaluated manufacturing costs and time duration, with costs ranging from USD 1 to 1000 per model, and time duration ranging from 15 min to 9 days. This review shows that the use of customised 3D-printed models is valuable in the education of junior surgeons as well as the enhancement of operative skills for senior surgeons due to a superior visualisation of anatomical networks and pathologic morphology compared to volumetric imaging alone. Furthermore, 3D-printed kidney models may facilitate interdisciplinary communication and decision-making regarding the management of patients undergoing operative treatment for renal disease. It cannot be suggested that a more expensive material constitutes a higher level of user-satisfaction and model accuracy. However, higher costs in the manufacturing of the 3D-printed models reported, on average, a slightly shorter time duration for the 3D-printing process and total manufacturing time.

Failure analysis of 3D printed glass fiber/PA12 composite lattice structures using DIC

2019 ◽  
Vol 225 ◽  
pp. 111192 ◽  
Author(s):  
Wenfeng Hao ◽  
Ye Liu ◽  
Tao Wang ◽  
Guangping Guo ◽  
Haosen Chen ◽  
...  
Keyword(s):  
Failure Analysis ◽  
Glass Fiber ◽  
Lattice Structures ◽  
3D Printed ◽  
Composite Lattice

scholarly journals Stress, strain and deformation of poly-lactic acid filament deposited onto polyethylene terephthalate woven fabric through 3D printing process

2019 ◽  
Vol 9 (1) ◽  
Author(s):  
Prisca Aude Eutionnat-Diffo ◽  
Yan Chen ◽  
Jinping Guan ◽  
Aurelie Cayla ◽  
Christine Campagne ◽  
...  
Keyword(s):  
Lactic Acid ◽  
3D Printing ◽  
Tensile Properties ◽  
Polyethylene Terephthalate ◽  
Polymeric Materials ◽  
Deposition Process ◽  
Woven Fabric ◽  
Poly Lactic Acid ◽  
Printing Process ◽  
3D Printed

Abstract Although direct deposition of polymeric materials onto textiles through 3D printing is a great technique used more and more to develop smart textiles, one of the main challenges is to demonstrate equal or better mechanical resistance, durability and comfort than those of the textile substrates before deposition process. This article focuses on studying the impact of the textile properties and printing platform temperature on the tensile and deformations of non-conductive and conductive poly lactic acid (PLA) filaments deposited onto polyethylene terephthalate (PET) textiles through 3D printing process and optimizing them using theoretical and statistical models. The results demonstrate that the deposition process affects the tensile properties of the printed textile in comparison with the ones of the textiles. The stress and strain at rupture of the first 3D printed PLA layer deposited onto PET textile material reveal to be a combination of those of the printed layer and the PET fabric due to the lower flexibility and diffusion of the polymeric printed track through the textile fabric leading to a weak adhesion at the polymer/textile interface. Besides, printing platform temperature and textile properties influence the tensile and deformation properties of the 3D printed PLA on PET textile significantly. Both, the washing process and the incorporation of conductive fillers into the PLA do not affect the tensile properties of the extruded polymeric materials. The elastic, total and permanent deformations of the 3D-printed PLA on PET fabrics are lower than the ones of the fabric before polymer deposition which demonstrates a better dimensional stability, higher stiffness and lower flexibility of these materials.

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