scholarly journals Mechanical Properties of Epoxy/Clay Composite Coatings on an X65 Steel Substrate

2021 ◽  
Vol 8 (1) ◽  
pp. 1944015
Author(s):  
Odette F. Ngasoh ◽  
Vitalis C. Anye ◽  
Emeso B. Ojo ◽  
Tido T. Stanislas ◽  
Abdulhakeem Bello ◽  
...  
2013 ◽  
Vol 2013 ◽  
pp. 1-11 ◽  
Author(s):  
Shailesh K. Dhoke ◽  
Narayani Rajgopalan ◽  
A. S. Khanna

A nanocomposite coating was formed by incorporating nanoalumina pigment in a waterborne polyurethane dispersion (WPUD) to different loading levels (0.1% and 1.0% by weight). Electrochemical performance of the nanocomposite coating was evaluated by applying these nanomodified coatings on mild steel substrate and exposing them to salt-spray, humidity, and accelerated UV weathering. The surface morphology of the composite coating was evaluated using various analytical techniques. SEM and AFM were used to investigate the dispersion of nanoalumina pigment and surface morphological changes of the nanomodified coating, before and after exposure to the test environment. Mechanical properties like scratch resistance were studied by using nanoscratch technique (Nanoindenter TI-900, Hysitron Inc, USA) and hardness using pencil hardness test method. The results showed an improvement in the corrosion, UV weathering, and mechanical properties of the coatings at lower concentration (0.1% by wt), indicating the positive effect of addition of nanoalumina pigment to the coating.


2020 ◽  
Vol 59 (1) ◽  
pp. 340-351
Author(s):  
Lin Yinghua ◽  
Ping Xuelong ◽  
Kuang Jiacai ◽  
Deng Yingjun

AbstractNi-based alloy coatings prepared by laser cladding has high bonding strength, excellent wear resistance and corrosion resistance. The mechanical properties of coatings can be further improved by changing the composition of alloy powders. This paper reviewed the improved microstructure and mechanical properties of Ni-based composite coatings by hard particles, single element and rare earth elements. The problems that need to be solved for the particle-reinforced nickel-based alloy coatings are pointed out. The prospects of the research are also discussed.


2011 ◽  
Vol 686 ◽  
pp. 569-573 ◽  
Author(s):  
Ming Feng Tan ◽  
Wan Chang Sun ◽  
Lei Zhang ◽  
Quan Zhou ◽  
Jin Ding

Electroless Ni-P coating containing ZrO2particles was successfully co-deposited on low carbon steel substrate. The surface and cross-sectional micrographs of the composite coatings were observed with scanning electron microscopy (SEM). And the chemical composition of the coating was analyzed with energy dispersive spectroscopy (EDS). The oxidation resistance was evaluated by weight gains during high temperature oxidation test. The results showed that the embedded ZrO2particles with irregular shape uniformly distributed in the entire Ni-P matrix, and the coating showed a good adhesion to the substrate. The weight gain curves of Ni-P-ZrO2composite coatings and Ni-P coating at 923K oxidation experiments were in accordance with . The ZrO2particles in Ni-P matrix could significantly enhance the high temperature oxidation resistance of the carbon steel substrate as compared to pure Ni-P coating.


MRS Advances ◽  
2016 ◽  
Vol 2 (1) ◽  
pp. 57-62 ◽  
Author(s):  
Eunice Cunha ◽  
Fernando Duarte ◽  
M. Fernanda Proença ◽  
M. Conceição Paiva

ABSTRACTGraphite nanoplates (GnP) have recently attracted attention as an economically viable alternative for the development of functional and structural nanocomposites. The incorporation of GnP into waterborne polyurethane (WPU) with loadings from 0.1 to 10 wt.% was studied. The mechanical properties of the composite films were assessed by tensile testing showing an increase of the Young’s modulus up to 48%. The electrical conductivity increased by 9 orders of magnitude and the water vapor permeability of the composite films decreased 57% for composites containing 5.0 wt.% of GnP.


Materials ◽  
2019 ◽  
Vol 12 (19) ◽  
pp. 3137 ◽  
Author(s):  
Monika Duda ◽  
Joanna Pach ◽  
Grzegorz Lesiuk

This paper contains experimental results of mechanical testing of the AISI 304 steel with composite coatings. The main goal was to investigate the impact of the applied polyurea composite coating on selected mechanical properties: Adhesion, impact resistance, static behavior, and, finally, fatigue lifetime of notched specimens. In the paper the following configurations of coatings were tested: EP (epoxy resin), EP_GF (epoxy resin + glass fabric), EP_GF_HF (epoxy resin + glass fabric hemp fiber), EP_PUA (epoxy resin + polyurea) resin, EP_GF_PUA (epoxy resin + glass fabric + polyurea) resin, and EP_GF_HF_PUA (epoxy resin + glass fabric + hemp fiber + polyurea) resin. The highest value of force required to break adhesive bonds was observed for the EP_PUA coating, the smallest for the single EP coating. A tendency of polyurea to increase the adhesion of the coating to the base was noticed. The largest area of delamination during the impact test was observed for the EP_GF_HF coating and the smallest for the EP-coated sample. In all tested samples, observed delamination damage during the pull-off test was located between the coating and the metallic base of the sample.


Author(s):  
T.A. Krylova ◽  
◽  
Y.A. Chumakov ◽  

The effect of heat treatment on the structure and properties of composite coatings based on chromium carbide with titanium carbide fabricated by non-vacuum electron beam cladding without has been studied. It was shown that tempering leads to a decrease in microhardness and wear resistance, which is associated with the decomposition of the austenitic structure with the formation of a soft ferrite-carbide structure. The post heat treatment tempering was showed to decrease of microhardness and wear resistance, which leads to the decomposition of the austenitic structure with the formation of a soft ferrite-carbide structure. The bulk quenching of coatings after tempering leads to an increase in microhardness comparable to the values of microhardness in the initial state after electron beam cladding, due to the formation of high hard martensite. The wear resistance of composite coatings after tempering is lower than after cladding due to brittle martensite, which is not able to hold solid carbide particles. The composite coatings obtained at the optimal processing conditions have a combination of improved properties and do not require additional heat treatment, resulting in structural changes, causing a decrease in mechanical properties.


2013 ◽  
Vol 2013 ◽  
pp. 1-7 ◽  
Author(s):  
Andrea Angelastro ◽  
Sabina L. Campanelli ◽  
Giuseppe Casalino ◽  
Antonio D. Ludovico

As a surface coating technique, laser cladding (LC) has been developed for improving wear, corrosion, and fatigue properties of mechanical components. The main advantage of this process is the capability of introducing hard particles such as SiC, TiC, and WC as reinforcements in the metallic matrix such as Ni-based alloy, Co-based alloy, and Fe-based alloy to form ceramic-metal composite coatings, which have very high hardness and good wear resistance. In this paper, Ni-based alloy (Colmonoy 227-F) and Tungsten Carbides/Cobalt/Chromium (WC/Co/Cr) composite coatings were fabricated by the multilayer laser cladding technique (MLC). An optimization procedure was implemented to obtain the combination of process parameters that minimizes the porosity and produces good adhesion to a stainless steel substrate. The optimization procedure was worked out with a mathematical model that was supported by an experimental analysis, which studied the shape of the clad track generated by melting coaxially fed powders with a laser. Microstructural and microhardness analysis completed the set of test performed on the coatings.


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