scholarly journals Design of a Liquid Cooling Plate for Power Battery Cooling System

2020 ◽  
Vol 1601 ◽  
pp. 042024
Author(s):  
Ju Zhang ◽  
Xueyun Li
Author(s):  
Chaofeng Pan ◽  
Qiming Tang ◽  
Zhigang He ◽  
Limei Wang ◽  
Long Chen

Abstract In order to keep the power battery work within an ideal temperature range for the electric vehicle, the liquid cooling plate with parallel multi-channels is designed, and a three-dimensional thermal model of battery module with the liquid cooling plate is established. Subsequently, the effects of the cooling plate thickness and the cooling pipe thickness, channel number and coolant mass flow rate on the cooling performance of battery modules are analyzed. The results show that four parameters of the cooling plate have an important role in the thermal behavior of the liquid-cooled battery system. It is not good to improve the performance of the cooling system by changing only certain parameters. The four factors discussed above are optimized by using orthogonal test according to the univariate analysis. With the use of the orthogonal test, the optimization model obtained is obviously enhanced in the aspect of maximum temperature control and temperature uniformity of liquid-cooled battery module. Results show that the three-dimensional thermal analysis and orthogonal test method are compatible with optimal design of liquid-cooled battery modules.


Author(s):  
Vahideh Radmard ◽  
Yaser Hadad ◽  
Srikanth Rangarajan ◽  
Cong H. Hoang ◽  
Najmeh Fallahtafti ◽  
...  

Author(s):  
Uschas Chowdhury ◽  
Manasa Sahini ◽  
Ashwin Siddarth ◽  
Dereje Agonafer ◽  
Steve Branton

Modern day data centers are operated at high power for increased power density, maintenance, and cooling which covers almost 2 percent (70 billion kilowatt-hours) of the total energy consumption in the US. IT components and cooling system occupy the major portion of this energy consumption. Although data centers are designed to perform efficiently, cooling the high-density components is still a challenge. So, alternative methods to improve the cooling efficiency has become the drive to reduce the cooling cost. As liquid cooling is more efficient for high specific heat capacity, density, and thermal conductivity, hybrid cooling can offer the advantage of liquid cooling of high heat generating components in the traditional air-cooled servers. In this experiment, a 1U server is equipped with cold plate to cool the CPUs while the rest of the components are cooled by fans. In this study, predictive fan and pump failure analysis are performed which also helps to explore the options for redundancy and to reduce the cooling cost by improving cooling efficiency. Redundancy requires the knowledge of planned and unplanned system failures. As the main heat generating components are cooled by liquid, warm water cooling can be employed to observe the effects of raised inlet conditions in a hybrid cooled server with failure scenarios. The ASHRAE guidance class W4 for liquid cooling is chosen for our experiment to operate in a range from 25°C – 45°C. The experiments are conducted separately for the pump and fan failure scenarios. Computational load of idle, 10%, 30%, 50%, 70% and 98% are applied while powering only one pump and the miniature dry cooler fans are controlled externally to maintain constant inlet temperature of the coolant. As the rest of components such as DIMMs & PCH are cooled by air, maximum utilization for memory is applied while reducing the number fans in each case for fan failure scenario. The components temperatures and power consumption are recorded in each case for performance analysis.


Author(s):  
Yi. Feng ◽  
Y. Wang ◽  
C. Y. Huang

The increasing power consumption of microelectronic systems and the dense layout of semiconductor components leave very limited design spaces with tight constraints for the thermal solution. Conventional thermal management approaches, such as extrusion, fold-fin, and heat pipe heat sinks, are somehow reaching their performance limits, due to the geometry constraints. Currently, more studies have been carried out on the liquid cooling technologies, as the flexible tubing connection of liquid cooling system makes both the accommodation in constrained design space and the simultaneous cooling of multi heating sources feasible. To significantly improve the thermal performance of a liquid cooling system, heat exchangers with more liquid-side heat transfer area with acceptable flow pressure drop are expected. This paper focuses on the performance of seven designs of source heat exchanger (cold plate). The presented cold plates are all made in pure copper material using wire cutting, soldering, brazing, or sintering process. Enhanced heat transfer surfaces such as micro channel and cooper mesh are investigated. Detailed experiments have been conducted to understand the performance of these seven cooper cold plates. The same radiators, fan, and water pump were connected with each cooper cold plate to investigate the overall thermal performance of liquid cooling system. Water temperature readings at the inlets and outlets of radiators, pump, and colder plate have been taken to interpret the thermal resistance distribution along the cooling loop.


1999 ◽  
Vol 85 (2) ◽  
pp. 84-109
Author(s):  
J R House

AbstractA review of the literature on heat strain and aircrew and a questionnaire survey of Royal Navy aircrew have been completed. Aircrew appreciate, some 50% from first hand experience, that heat strain can reduce their operational endurance and performance. They are at greatest risk of developing it in the pre-flight period, especially when wearing Nuclear, Biological, or Chemical (NBC) protective equipment. Several techniques they use to reduce this risk are described. Some may be of particular assistance in the field should air conditioned facilities be unavailable. However, opportunities to improve the thermal environment within the aircraft on the ground and in flight are limited as the heat generated within it and high levels of solar radiation impinging on it severely challenge air conditioning units, themselves constrained by weight and size. Other demands placed on protective clothing offer little potential to increase the rate at which aircrew can lose accumulated heat. It is concluded that an appropriate micro-climate cooling system worn next to the skin may be required to achieve truly significant reductions in heat strain. Research at the Institute of Naval Medicine has identified liquid cooling techniques which may be suitable for aircrew in all but the smallest helicopters.Any views expressed are those of the author and do not necessarily represent those of the Department.


2020 ◽  
Vol 318 ◽  
pp. 01004
Author(s):  
Miroslav Blatnický ◽  
Ján Dižo

In this article, authors focus on the design and construction of a real prototype of an engine mechanism with rotating cylinders and its using mainly in piston combustion engines. It is assumed, that the normal force of a piston will be completely eliminated, because the swing angle of a connecting rod will equal to zero during the whole working cycle, since the connecting arm of the piston moves just the cylinder axis. It will by allowed by the conceptual design of the mechanism presented in this article. As rotating blocks of cylinders concurrently act as a flywheel, it is proposed, that in this way there is possible to save the mass of additional flywheels. Moreover, liquid cooling system is not necessary, because the rotating cylinders sufficiently transfer heat to ambient air. In addition, the output of torque will be reached without necessity of gear transmission, which results to decreasing of needs of mechanism lubrication. Other advance of the designed mechanism are two outputs. The first output is low-speed and it goes out from rotating cylinders, i. e. from the slider-crank mechanism with revolutions n1. The other output is high-speed, from the crankshaft with revolutions n2. Because of more favourable properties of the mechanism, authors have decided to create a real device to confirm all mentioned advantages of the mechanism by the suitable way.


2019 ◽  
Vol 126 ◽  
pp. 00031 ◽  
Author(s):  
lnur N. Madyshev ◽  
Aliya I. Khafizova ◽  
Oksana S. Dmitrieva

This paper deals with the studies of cooling tower, operated with the contactless evaporative cooling technology. The authors developed the cooling tower with a three-flow liquid cooling system. The authors conducted the numerical studies of gas-liquid flow dynamics in the inclined-corrugated elements of checker filling unit that allows to give us an idea of two-phase flow structure, its movement throughout the checker filling, as well as to assess the influence of mode parameters on the efficiency of collecting the liquid drops and the range of stable operation of device. The most effective operation of this device is at the pressure drop of 100 Pa, while developing the average air flow rate in the element up to 3.2 m/s.


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