scholarly journals Numerical simulation of the effect of different NaCl concent on boiler flame combustion process

2021 ◽  
Vol 2108 (1) ◽  
pp. 012097
Author(s):  
Zhihai Cheng ◽  
Jiahao Wang ◽  
Xinhai Han

Abstract Zhundong coal has been widely concerned because of its high alkali metal content, which brings great danger to the combustion of boiler. Therefore, it is extremely necessary to study the laws and characteristics of alkali metal influencing combustion in the burning process of zhundong coal. A gas-solid two-phase flow combustion model of pulverized coal containing NaCl was established by using Fluent software and FactSage software in a hot experimental combustion furnace. The influence of different NaCl content in pulverized coal on pulverized coal combustion process was discussed. The results show that with the increase of NaCl content in pulverized coal from 0 to 1% and 2%, the flame center temperature in the furnace increases about 80°C and 120°C under the same coal content, so it can be concluded that the increase of NaCl content can promote the combustion process of pulverized coal in the furnace. At the same time, it can be calculated that, with the increase of NaCl content, the flame range of the combustion region inside the furnace increases by 1/3. Because NaCl is decomposed by heat during combustion to help combustion, and the radiation heat transfer increases, the flame radiation range inside the furnace will increase.

2018 ◽  
Vol 22 (1 Part B) ◽  
pp. 709-719 ◽  
Author(s):  
Aleksandar Milicevic ◽  
Srdjan Belosevic ◽  
Ivan Tomanovic ◽  
Nenad Crnomarkovic ◽  
Dragan Tucakovic

A comprehensive mathematical model for prediction of turbulent transport processes and reactions during co-combustion of pulverized fuels in furnace fired by 150 kW swirl stabilized-burner has been developed. Numerical simulations have been carried out by using an in-house developed computer code, with Euler-Lagrangian approach to the two-phase flow modelling and sub-models for individual phases during complex combustion process: evaporation, devolatilization, combustion of volatiles, and char combustion. For sub-model of coal devolatilization the approach of Merrick is adopted, while for biomass devolatilization the combination models of Merrick, and of Xu and Tomita are selected. Products of devolatilization of both the pulverized coal and biomass are considered to contain the primary gaseous volatiles and tar, which further decomposes to secondary gaseous volatiles and residual soot. The residual soot in tar and carbon in coal and biomass char are oxidized directly, with ash remaining. For volatiles combustion the finite rate/eddy break-up model is chosen, while for char oxidation the combined kinetic-diffusion model is used. The comprehensive combustion model is validated against available experimental data from the case-study cylindrical furnace. The agreement of the simulations with the data for the main species in the furnace is quite good, while some discrepancies from experimental values are found in the core zone. The presented model is a good basis for further research of co-combustion processes and is able to provide analysis of wide range of pulverized fuels, i. e. coal and biomass. At the same time, the model is relatively simple numerical tool for effective and practical use.


2014 ◽  
Vol 694 ◽  
pp. 45-48
Author(s):  
Qun Zhang ◽  
Hua Sheng Xu ◽  
Tao Gui ◽  
Shun Li Sun ◽  
Yue Wu ◽  
...  

A twin annular premixing swirler (TAPS) combustor model of low emissions was developed in this study. And computational studies on combustion process in the combustor model were carried out. Standard k-ε Turbulence Model, PDF non-premixed combustion model, Zeldovich thermal NOx formation model and DPM two-phase model were employed. The distributions of some key performance parameters such as gas temperature, flow velocity, concentrations of NOx and CO emissions were obtained and analyzed. At the same time, combustion mechanics inside the TAPS combustor model were investigated. The computational results indicated that the TAPS combustor employed in this study does a better job of improving key combustion performances such as combustion efficiency, total pressure recovery and outlet temperature distribution factor, and reducing NOx and CO emissions at the same time.


Author(s):  
Hu Xinglei

A large number of Xinjiang Zhundong coal was found in China. Its high content of alkali metals can cause serious fouling/slagging problems which may lead to economic losses. It is significant to control the release of alkali metals from Zhundong coal during the combustion. Si-Al additives are used to capture Na released from the Zhundong coal. In this work, a combination of experimental research and quantum chemical calculation was used to study the effect of coal ash on the capture of alkali metal in Zhundong high alkali Coal and the related mineral evolution mechanism during melting processes. The experiments were done with Zhundong coal/coal ash mixtures at 900–1200°C. The behavior mechanism of coal ash capturing alkali metals was analyzed from the perspective of mineral microstructure features by using XRD, ICP and quantum chemical calculation methods. The results show that during the process of combustions, complex chemical reactions occur among minerals after sodium is released from the coal and captured by the coal ash. The coal ash’s ability to capture sodium in Zhundong high alkali coal rises firstly, and then gradually decreases with the rise of temperature. It shows the best capture performance for sodium at 1000∼1100°C. The maximum efficiency of sodium absorption can reach to 50.6%. The coal ash shows a rather high efficiency compared with other additives. Furthermore, metals in Zhundong coal have opposite directions of migration. The Na, K, Al, Ca, and Mg migrated to the coal ash far away from the reaction interface, and the Fe and Mn were moved to the coal from the reaction interface. The original minerals of Zhundong coal mainly include calcium sulfate hydrate, quartz and kaolinite. Investigating the capture mechanism, it indicates that O (26) and O (22) in kaolinite have electrophilic reaction with Na+ and K+ easily, which would promote the rupture of aluminum-oxygen bonds. The O2- of alkali metal or alkaline earth metal oxide would easily have nucleophilic reaction with Si (6) and Si (8) and prompt the rupture of bridging oxygen bonds (Si-O-Si). Kaolinite would be transformed into some other minerals that contains Na+ or K+ which have trend to form eutectics or evaporate into the flue gas easily, the degree of fouling and slagging on heating surface can be reduced based on these two most easily reaction paths.


2017 ◽  
Vol 139 (6) ◽  
Author(s):  
Mitianiec Wladyslaw

Combustion processes of two fuels, pulverized coal and biomass, in furnaces take place at steady state. Combustion of condensed fuels involves one-way interfacial flux due to phenomena in the condensed phase (evaporation or pyrolysis) and reciprocal ones (heterogeneous combustion and gasification). Many of the species injected in the gas phase are later involved in gas phase combustion. This paper presents results of combustion process of two-phase charge contained coal and wetted biomass, where the carrier was the air with given flow rate. The furnace has three inlets with assumed inlet flow rate of coal, biomass, and air, and combustion process takes place in the furnace fluidized space. The simulation of such combustion process was carried out by numerical code of open source computational fluid dynamics (CFD) program code_saturne. For both fuels, the moist biomass with following mass contents: C = 53%, H = 5.8%, O = 37.62%, ash = 3.6, and mean diameter of molecules equal to 0.0008 m and pulverized coal with following mass contents: C = 76.65%, H = 5.16%, O = 9.9%, ash = 6.21%, and mean molecule diameter 0.000025 m were used. Devolatilization process with kinetic reactions was taken into account. Distribution of the main combustion product in furnace space is presented with disappearance of the molecules of fuels. This paper presents theoretical description of the two-phase charge, specification of the thermodynamic state of the charge in inlet boundaries and furnace space, and thermal parameters of solid fuel molecules obtained from the open source postprocessor paraview.


Author(s):  
Xiaoqian Ma ◽  
Mo Yang ◽  
Yuwen Zhang

The combustion mechanism of pulverized coal in a DRB-4Z burner are analyzed and the temperature distribution, char burnout and CO production in the burner outlet area are obtained. The gas phase turbulence model is the Realizable k-ε two equation model, and radiation heat transfer model is P-1 radiation model. The discrete phase model is used to simulate the force and motion trajectory of the pulverized coal particles, and the stochastic model is used to simulate the flow of coal particles. The combustion model is non-premixed combustion model, and the devolatilization model is two competing rates model; char combustion model is kinetics/diffusion-limited model. Numerical results revealed the mechanism of pulverized coal devolatilization and char combustion, and the solution may give reference to air arrangement of the same type of burners.


2021 ◽  
Vol 2083 (4) ◽  
pp. 042094
Author(s):  
Guodong Gao

Abstract Restricted by Xinjiang’s special geographical location, economic conditions, transportation and other factors, Zhundong coal can’t be sent out on a large scale, which seriously hinders the development of Zhundong coal base. Meanwhile, due to the coal-forming history and Xinjiang’s special natural geographical environment, the alkali metal content in Zhundong coal is generally over 2%, which is much higher than that of power coal in other parts of China. In this paper, based on computer control system, the combustion and alkali metal distribution in Zhundong high alkali coal boiler are simulated, and the morphological distribution characteristics and migration laws of alkali metals such as Na and K in pulverized coal combustion process of high alkali coal, low alkali coal and their two coal samples are deeply studied. Combustion characteristics and heat flow distribution, the simulation results show that the flue gas temperature at the furnace outlet is 895.07°C, and the flue gas temperature near the wall is low, which is helpful to alleviate the slagging and contamination in the furnace.


Energies ◽  
2019 ◽  
Vol 12 (6) ◽  
pp. 1036 ◽  
Author(s):  
Xinying Xu ◽  
Qi Chen ◽  
Mifeng Ren ◽  
Lan Cheng ◽  
Jun Xie

Increasing the combustion efficiency of power plant boilers and reducing pollutant emissions are important for energy conservation and environmental protection. The power plant boiler combustion process is a complex multi-input/multi-output system, with a high degree of nonlinearity and strong coupling characteristics. It is necessary to optimize the boiler combustion model by means of artificial intelligence methods. However, the traditional intelligent algorithms cannot deal effectively with the massive and high dimensional power station data. In this paper, a distributed combustion optimization method for boilers is proposed. The MapReduce programming framework is used to parallelize the proposed algorithm model and improve its ability to deal with big data. An improved distributed extreme learning machine is used to establish the combustion system model aiming at boiler combustion efficiency and NOx emission. The distributed particle swarm optimization algorithm based on MapReduce is used to optimize the input parameters of boiler combustion model, and weighted coefficient method is used to solve the multi-objective optimization problem (boiler combustion efficiency and NOx emissions). According to the experimental analysis, the results show that the method can optimize the boiler combustion efficiency and NOx emissions by combining different weight coefficients as needed.


Author(s):  
Yu Wang ◽  
Qi He ◽  
Ming Liu ◽  
Weixiong Chen ◽  
Junjie Yan

In pulverized coal-fired plant, the U-type bend is commonly used in flue gas and pulverized coal pipe system to due to the constraints of outer space. And gas-solid two-phase flow exists in these pipelines. The erosion of the pipe has significant effect on the safety and reliability of pipelines. In present paper, the erosion characteristics of U-type bend were investigated through CFD (Computational Fluid Dynamics) method. The wear distribution on the pipe wall was obtained. And the particle flow characteristics in U-type bend were analyzed. The influence of inlet velocity, mass loading rate and particle size on the erosion rate was studied as well. Result suggested that the maximum erosion rate increases exponentially with the increase of inlet velocity. And maximum erosion rate increases linearly with the increasing mass loading rate. Increasing particle size can aggravate the wear on the pipe wall.


2021 ◽  
Vol 11 (4) ◽  
pp. 1441
Author(s):  
Farhad Salek ◽  
Meisam Babaie ◽  
Amin Shakeri ◽  
Seyed Vahid Hosseini ◽  
Timothy Bodisco ◽  
...  

This study aims to investigate the effect of the port injection of ammonia on performance, knock and NOx emission across a range of engine speeds in a gasoline/ethanol dual-fuel engine. An experimentally validated numerical model of a naturally aspirated spark-ignition (SI) engine was developed in AVL BOOST for the purpose of this investigation. The vibe two zone combustion model, which is widely used for the mathematical modeling of spark-ignition engines is employed for the numerical analysis of the combustion process. A significant reduction of ~50% in NOx emissions was observed across the engine speed range. However, the port injection of ammonia imposed some negative impacts on engine equivalent BSFC, CO and HC emissions, increasing these parameters by 3%, 30% and 21%, respectively, at the 10% ammonia injection ratio. Additionally, the minimum octane number of primary fuel required to prevent knock was reduced by up to 3.6% by adding ammonia between 5 and 10%. All in all, the injection of ammonia inside a bio-fueled engine could make it robust and produce less NOx, while having some undesirable effects on BSFC, CO and HC emissions.


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