Effect of taper error on the performance of gas foil conical bearing

2020 ◽  
Vol 72 (10) ◽  
pp. 1189-1197
Author(s):  
Hongyang Hu ◽  
Ming Feng ◽  
Tianming Ren
Keyword(s):  
Peer Review ◽  
Load Capacity ◽  
Dynamic Performance ◽  
Cone Angle ◽  
Nonlinear Structure ◽  
Content Type ◽  
Axial Load Capacity ◽  
Stiffness Model ◽  
Direct Stiffness ◽  
Conical Bearing

Purpose This paper aims to study the bearing performance with different cone angle errors, to study the effect law of manufacturing taper error on the properties of gas foil conical bearing (GFCB). Design/methodology/approach For the GFCB supported by separated bump foil strips, a nonlinear structure stiffness model considering Coulomb friction and arch characteristics was proposed. The finite element method and finite difference method were used to solve the Reynolds equation and the film thickness equation by coupling, and the properties of the GFCB were obtained. The effect of foil and bearing structure parameters on the static and dynamic performance under different taper error cases was analyzed. Moreover, a test on the air compressor supported by GFCBs was conducted to verify the practicability. Findings The taper error has a largely adverse effect on the load capacity of GFCB. When the taper error is −0.03°, the radial load capacity Fr and axial load capacity Fz decrease by 37.5 and 58.3%, respectively. The taper error decreases the direct stiffness and cross-coupled damping of GFCB, which will weaken the bearing stability. Moreover, the performance of GFCB is closely related to the foil and bearing parameters. Originality/value The taper error adversely affects the static and dynamic characteristics of GFCB, which should be concerned by bearing designers, researchers and academicians. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-03-2020-0089/

On the characteristics of gas foil conical bearings considering misalignment

2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Hongyang Hu ◽  
Ming Feng ◽  
Tianming Ren
Keyword(s):  
Film Thickness ◽  
Peer Review ◽  
Load Capacity ◽  
Dynamic Performance ◽  
Critical Role ◽  
Friction Torque ◽  
Misalignment Angle ◽  
Content Type ◽  
Stiffness Model ◽  
Dynamic Performances

Purpose The purpose of this paper is to study the characteristics of gas foil conical bearings (GFCBs) considering the misalignment, the static and dynamic performances with different misalignment cases were studied. Design/methodology/approach A test rig on the air compressor supported by GFCBs has been developed to measure the practicability. A nonlinear bump stiffness model and one-dimensional beam top foil stiffness model were used as a basis for the calculation of static and dynamic performance. The finite element method and finite difference method are adopted to solve the Reynolds equation and the film thickness equation coupled, in which different misalignment cases were considered by changing the film thickness. Findings The supporting performance of GFCB is excellent, and the film clearance plays a critical role. The misalignment effects depend on the assembled angle and the misalignment angle. The load capacity, friction torque, temperature of GFCB decrease when the misalignment assembled angle is between 120° and 240°, while the dynamic bearing stability is improved. The static and dynamic performances show the opposite law for the other assembled angles, and the misalignment effect is more dramatic when there is a larger misalignment angle. Moreover, the bearing and running parameters largely affect the bearing performance. Originality/value The present study focuses on the static and dynamic characteristics of GFCB and investigates the effects of misalignment on the bearing performance. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-04-2020-0117

Effect of roundness error on the performance of novel gas foil conical bearings

2020 ◽  
Vol 72 (7) ◽  
pp. 895-904
Author(s):  
Hongyang Hu ◽  
Ming Feng ◽  
Tianming Ren
Keyword(s):  
Peer Review ◽  
Dynamic Properties ◽  
Load Capacity ◽  
Dynamic Stiffness ◽  
Friction Torque ◽  
Roundness Error ◽  
Content Type ◽  
Stiffness Model ◽  
Static Performance ◽  
Stiffness And Damping

Purpose The purpose of this paper is to study the effect law of roundness error on the properties of gas foil conical bearing (GFCB), and the performance of bearings with different non-circular sleeve shapes are calculated. Design/methodology/approach For the bump-type GFCB, the nonlinear bump foil stiffness model and 1-D beam top foil stiffness model are built. On this basis, the finite element method and finite difference method are used to solve the Reynolds equation and the film thickness equation coupled, and the static and dynamic properties of GFCB are calculated. The effect law of sleeve roundness error on the static performance under different conditions is obtained. Moreover, the dynamic stiffness and damping characteristics under different errors are also studied. Findings The roundness error will decrease the load capacity and friction torque of GFCB, and increase the attitude angle. The error effect is more dramatic when there is larger eccentric, small nominal clearance, larger error value and more error lobes, and the static performance exhibits a periodic change in the circumferential direction. The roundness error can also decrease the direct stiffness and cross-coupled damping of GFCB, while the cross-coupled stiffness increases largely, which will reduce the bearing stability. Originality/value The roundness error adversely affects the static and dynamic characteristics of GFCB, which should be concerned by bearing designers, researchers and academicians. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-01-2020-0019/

Study on the performance of novel gas foil conical bearings

2020 ◽  
pp. 135065012092536
Author(s):  
Hongyang Hu ◽  
Ming Feng ◽  
Tianming Ren
Keyword(s):  
Load Capacity ◽  
Dynamic Stiffness ◽  
Dynamic Performance ◽  
Cone Angle ◽  
Foil Thickness ◽  
Structural Stiffness ◽  
Power Turbine ◽  
Conical Bearing ◽  
Radial Thrust ◽  
Stiffness And Damping

To reduce the mass and size of low-power turbine machinery, a new type of gas foil conical bearing was proposed, and its static and dynamic performance was systematically studied. Based on a nonlinear bump stiffness model considering rounding and friction, the structural stiffness distribution, load capacity, dynamic stiffness, and damping coefficients of gas foil conical bearing were calculated, and the influence of bearing parameters on its static and dynamic characteristics was studied. In addition, a pair of gas foil conical bearings was used to replace the traditional radial-thrust foil bearing support scheme on an air compressor to explore the practicability of the novel bearing. The results show that the new gas foil conical bearing has an excellent supporting performance and broad prospects for application. The bump radius, rounding radius, friction coefficients, and foil thickness will significantly influence the bump foil stiffness. The bearing parameters such as structural stiffness, nominal clearance, cone angle, and eccentricity have a large effect on its static and dynamic performance, and we can obtain the desired bearing characteristics by tailoring these parameters.

Performance potential of gas foil journal bearings enhanced with micro taper-grooves on top foil

2019 ◽  
Vol 72 (3) ◽  
pp. 299-306
Author(s):  
Ming Feng ◽  
Hongyang Hu ◽  
Tianming Ren
Keyword(s):  
Peer Review ◽  
Dynamic Properties ◽  
Load Capacity ◽  
Dynamic Pressure ◽  
Axial Direction ◽  
Journal Bearings ◽  
Local Dynamic ◽  
The Novel ◽  
Content Type ◽  
Direct Stiffness

Purpose To improve the load capacity and stability of gas foil journal bearings (GFJB), this paper aims to propose a novel GFJB with taper-grooved top foil. Design/methodology/approach A modified bump stiffness model is established considering rounding and friction. By considering the variation of clearance in the circumferential and axial direction, the static and dynamic characteristics of the novel bearing are calculated using the finite difference method, and perturbation method, respectively. The bearing performance under different groove parameters is studied and compared to the traditional bearings. Findings The results show that this novel GFJB can bring multi-extra local dynamic pressure and decrease the gas end leakage, which improves the static and dynamic properties. Moreover, as the increment of groove depth, the load capacity and direct stiffness are reinforced. There is an optimal groove width to maximize the load capacity, and the taper-groove is more beneficial to the improvement of bearing performance than other groove shapes. For the novel GFJB (Ng = 6, Hg = 10µm), the load capacity and direct stiffness increase by about 6.67 and 13.5 per cent, respectively. The stability threshold speed (STS) of a rotor supported by the novel bearings is also increased. Originality/value The performance of the presented novel GFJB is enhanced immensely compared to the traditional bearings, and the results are expected to be helpful to bearing designers, researchers and academicians concerned. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-08-2019-0307.

Effect of misalignment and rarefaction effect on the comprehensive characteristic of MEMS gas bearing

2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Liangliang Li ◽  
Yonghui Xie
Keyword(s):  
Peer Review ◽  
High Speed ◽  
Rarefied Gas ◽  
Load Capacity ◽  
Content Type ◽  
Rarefaction Effect ◽  
Comprehensive Performance ◽  
Static Performance ◽  
The Stability ◽  
Gas Bearing

Purpose Owing to the development of the smaller-sized rotational machinery, the demand for the high-speed and low-resistance gas bearing increases rapidly. The research of micro gas bearing in the condition of rarefied gas state is still not satisfied. Therefore, the purpose of this paper is to present a numerical investigation of the effect of misalignment and rarefaction effect on the comprehensive performance of micro-electrical-mechanical system (MEMS) gas bearing. Design/methodology/approach The Fukui and Kaneko model is expanded to 2D solution domain to describe the flow field parameters. The finite element method is used to discretize the equation. Newton–Raphson method is used to solve the nonlinear equations for the static performance of gas bearing, and partial deviation method is adopted for the solution of dynamic equations. Findings The static and dynamic characteristics of MEMS gas bearing are calculated, and the comparison is made to study the influence of rarefaction effect and misalignment. The results show that the rarefaction effect will decrease bearing load capacity compared with traditional solution of Reynolds equation, and the misalignment will reduce the stability of bearing. The influence of misalignment on gas film thickness is also analyzed in this paper. Originality/value The investigation of this paper emerges the change regularity of comprehensive performance of MEMS gas bearing considering rarefaction effect and misalignment, which provides a reference for the actual manufacturing of MEMS gas bearing and for the safety operation of micro dynamic machinery. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-01-2020-0023/

Optimal Parameters of Grooved Conical Hybrid Journal Bearing With Shear Thinning and Piezo-viscous Lubricant Behavior

2019 ◽  
Vol 141 (7) ◽  
Author(s):  
Abhishek Kumar ◽  
Satish C. Sharma
Keyword(s):  
Axial Load ◽  
Reynolds Equation ◽  
Journal Bearing ◽  
Load Capacity ◽  
Cone Angle ◽  
Shear Thinning ◽  
Optimal Parameters ◽  
Hydrodynamic Modes ◽  
Axial Load Capacity ◽  
Minimum Residual

To harness higher axial load capacity, a larger cone angle is used in conical bearings, resulting in an increase in the surface area which in turn increases the frictional power loss. The use of microgrooves in journal bearing helps in controlling this loss. Therefore, the present work is aimed to analyze conical hybrid journal bearing (i.e., combination of hydrostatic and hydrodynamic modes of operation) consisting of microgrooves along with shear thinning and piezo-viscous behavior of the lubricant. In this study, the microgroove attributes have been optimized by obtaining the solution of a Reynolds equation using finite element method and generalized minimum residual scheme (GMRES). These optimized groove attributes are used for numerically simulating the performance of the conical bearings. It has been observed that the best features of microgrooves and shear thinning behavior of the lubricant can be extracted to achieve better performance of the bearings. The results presented in this study are believed to be beneficial to the bearing designers and practising lubrication engineers.

The performance of Generation II journal gas foil bearing with misalignment

2020 ◽  
Vol 72 (7) ◽  
pp. 857-863
Author(s):  
Hao Li ◽  
Peng Hai Geng ◽  
Hao Lin
Keyword(s):  
Peer Review ◽  
Dynamic Performance ◽  
Hydrodynamic Pressure ◽  
Normal Operation ◽  
Content Type ◽  
Foil Bearing ◽  
Bearing Load ◽  
Small Perturbation Method ◽  
Stiffness And Damping ◽  
Experimental Researches

Purpose The normal operation of a rotor system is generally vulnerable to misalignment between gas foil bearing (GFB) and rotor. However, most theoretical and experimental researches about the characteristics of GFBs have ignored this phenomenon. Therefore, the main purpose of this paper is to evaluate the static and dynamic performance of GFBs considering misalignment. Design/methodology/approach The shaft is allowed to misalign in two directions. Then the variations of bearing load, friction force, restoring moment, stiffness and damping coefficients are thoroughly explored. The hydrodynamic pressure on the gas film is modeled with compressible Reynolds equation, and the deformation of the flexible bearing is calculated with finite element method. Small perturbation method is used to obtain the displacement and moment dynamic coefficients. Findings The film thickness and pressure distribution distort when misalignments appear. The inclination of GFBs can enhance the restoring moment to withstand the imposed misalignment. Furthermore, the simulation phenomenon demonstrates the misalignment around load direction should be avoided as much as possible, while a small value misalignment around another direction is allowed. Originality/value The value of this paper is the exploration of the influence of misalignments on the static and dynamic performance of the Generation II journal GFB. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-10-2019-0418/

Static analysis of hydrostatic conical bearings using flow resistance network method

2014 ◽  
Vol 66 (3) ◽  
pp. 411-423 ◽  
Author(s):  
Shun-Te Hsiao ◽  
Yuan Kang ◽  
Shyh-Ming Jong ◽  
Hsing-Han Lee ◽  
De-Xing Peng ◽  
...  
Keyword(s):  
Flow Resistance ◽  
Load Capacity ◽  
Design Parameters ◽  
Width Ratio ◽  
Static Stiffness ◽  
Content Type ◽  
Single Action ◽  
Network Method ◽  
Conical Bearing ◽  
Land Width

Purpose – This paper aims to study the static characteristics of the hydrostatic conical journal bearings by utilizing single-action membrane restrictors to compensate the working pressures of recesses. Design/methodology/approach – The flow resistance network method is used to analyze the influences of load capacity and static stiffness of bearing with the design parameters, including the number of recesses, radial eccentricity ratio, axial displacement ratio, restriction constant, membrane compliance, length-diameter ratio, circumferential land width ratio, axial land width ratio and half of cone angle. Findings – This study shows the infinite stiffness of the oil produced in the first and second recesses while single-action membrane restriction constant of 2 and 3, respectively, as well as in the fourth recess while single-action membrane restriction constant of 0.01 and 0.1, respectively. Research limitations/implications – This article provides the hydrostatic conical bearings in static and unbiased states for analyses of design parameters. The analyses ignore dynamic pressure effect and do not use the Reynolds equation, and assuming that each oil recesses pressure is constant. Practical implications – The influences of the design parameters including the number of recesses, membrane restriction, membrane compliance, length-diameter ratio, half of con-angle, circumferential land width ratio, and axial land width ratio are discussed to the load capacity and static stiffness of conical bearing. Originality/value – Based on the characteristics of the conical bearing through analysis, this article suggests the front bearing with hard membrane restrictor (capillary) and the back bearing with soft membrane restrictor are the most appropriate for axial stiffness.

Study on the performance of gas foil thrust bearings with stacked bump foils

2020 ◽  
Vol 72 (6) ◽  
pp. 761-769
Author(s):  
Hongyang Hu ◽  
Ming Feng ◽  
Tianming Ren
Keyword(s):  
Peer Review ◽  
Load Capacity ◽  
Foil Thickness ◽  
The Novel ◽  
Static Characteristics ◽  
Content Type ◽  
Deformation Equation ◽  
Static Performance ◽  
Foil Thrust Bearing ◽  
Edge Based

Purpose This paper aims to improve the load capacity of gas foil thrust bearing (GFTB) and to introduce and study a novel bearing with stacked bump foils. Design/methodology/approach For the proposed novel GFTB supported by stacked foils, some bump-type gaskets with several partial arches are inserted below the regular bump foil, and the height of each arch can be made differently. These features make the bump foil thickness and height gradually increase, which can bring enhanced support stiffness and convergent film at the trailing edge. Based on a new nonlinear bump stiffness model considering bump rounding and friction force, the finite element and finite difference method were used to solve the coupling Reynolds equation, energy equation and foil deformation equation. Finally, the structural stiffness and static characteristics of the novel GFTB were gained and compared with the traditional bearing. Findings The novel GFTB has an additional convergence effect in the parallel section, which improves the static performance of bearing. The bearing capacity, friction moment, power loss and temperature rise of the novel GFTB are all higher than those of the traditional bearing, and the static characteristics are related to the parameters of stacked bump foils. Originality/value The stacked bump foils bring a fundamental enhancement on the load capacity of GFTB. The results are expected to be helpful to bearing designers, researchers and academicians concerned. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-10-2019-0449/

A high-speed rolling bearing test rig supported by sliding bearing

2020 ◽  
Vol 72 (7) ◽  
pp. 955-959
Author(s):  
Hui Li ◽  
Heng Liu ◽  
Shemiao Qi ◽  
Yi Liu
Keyword(s):  
Service Life ◽  
Peer Review ◽  
High Speed ◽  
Load Capacity ◽  
Rolling Bearing ◽  
Test Rig ◽  
Sliding Bearing ◽  
Content Type ◽  
Rotating Speed ◽  
Operating Stability

Purpose The purpose of this paper is to introduce a high-speed rolling bearing test rig supported by sliding bearing and its first experimental results. Design/methodology/approach Through analyzing the disadvantages of using rolling bearing as supporting bearing, the bottlenecks that need to be resolved urgently in the development of rolling bearing experimental technology, and the advantages of the sliding bearing, this study used the sliding bearing as the supporting bearing for the high-speed rolling bearing test rig for the purpose of prolonging the service life, increasing the load capacity and promoting the operating stability. Findings The experimental results show that the high-speed rolling bearing test rig supported by sliding bearing could stably rotate at 70,800 rpm without installing the test bearing; the temperature of the sliding bearing is increasing with the rotating speed and the maximum is less than 95°C. Moreover, the new test rig, installing an angular contact ball bearing as test bearing, could also stably rotate at 54,000 rpm with 2 kN axial load and 1 kN radial load; the temperature of the sliding bearing is increasing with the rotating speed and the maximum temperature is less than 97°C. Practical implications Rolling test rig has been established. Originality/value This paper proposes a high-speed rolling bearing test rig supported by sliding bearing, which greatly prolongs the service life, increases the load capacity and promotes the operating stability, moreover, reduces the risk of supporting bearing failure before the test bearing. This paper can also provide a new idea and reference for the design of similar bearing test rig. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-03-2020-0085/

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