Hydrodynamic lubrication of partial textured sliding journal bearing based on three-dimensional CFD

2016 ◽  
Vol 68 (1) ◽  
pp. 106-115 ◽  
Author(s):  
Xingxin Liang ◽  
Zhenglin Liu ◽  
Huanjie Wang ◽  
Xuhui Zhou ◽  
Xincong Zhou

Purpose – The purpose of this study is to investigate the effects of partial texture location and dimple depth on load carrying capacity (LCC), friction coefficient and circumferential flow of journal bearing. Design/methodology/approach – Based on the Navier-Stokes equation, the methodology used computational fluid dynamics (CFD). A phase change boundary condition was applied on fluid domain, and the negative pressure at divergent region of oil film was considered. Findings – It has been found that texture located at lubricant inlet area can improve the performance of the bearing, and the effect of shallow dimples is superior to the deep ones. However, the bearing performance will be reduced due to the texture located at the maximum pressure area. When texture is located at the lubricant outlet area, there will be two different situations: the part of the texture located within the oil film divergent area can improve the LCC, while the part that is beyond the divergent region will make the LCC decrease. Originality/value – The lower-half oil film model was established only in this study to analyze the hydrodynamic lubrication performance of partial textured journal bearing, and the lower-half oil film was divided into three parts. A new cavitation algorithm was introduced to deal with the negative pressure. The formula for calculating the friction of liquid film is refined, including the consideration of vapor phase. The simulation results show that the location of partial texture have a great influence on the bearing performance.

2019 ◽  
Vol 37 (5) ◽  
pp. 1557-1576 ◽  
Author(s):  
Yu Chen ◽  
Jun Feng ◽  
Y. Sun ◽  
Xu Peng ◽  
Qiao Dai ◽  
...  

Purpose The purpose of this study is to investigate the influence of groove shape on the hydrodynamic characteristics of a journal bearing. Design/methodology/approach The computational fluid dynamics model also takes into account the cavitation phenomena and thermal effect, which can illustrate the lubrication performance of a journal bearing. Findings The hydrodynamic simulations of the journal bearing with the different groove shapes are conducted under different operation conditions. Originality/value Based on the numerical analysis, the suggestions are presented for groove shape selection and can be used to the design of a journal bearing under the extreme operation condition.


2018 ◽  
Vol 70 (1) ◽  
pp. 68-75 ◽  
Author(s):  
Jun-peng Shao ◽  
Guang-dong Liu ◽  
Xiao-dong Yu ◽  
Yan-qin Zhang ◽  
Xiu-li Meng ◽  
...  

Purpose The purpose of this paper is to describe a simulation and experimental research concerning the effect of recess depth on the lubrication performance of a hydrostatic thrust bearing by constant rate flow. Design/methodology/approach The computational fluid dynamics and finite volume method have been used to compute the lubrication characteristics of an annular recess hydrostatic thrust bearing with different recess depths. The performances are oil recess pressure, oil recess temperature and oil film velocity. The recess depth has been optimized. A test rig is established for testing the pressure field of the structure of hydrostatic thrust bearing after recess depth optimization, and experimental results show that experimental data are basically identical with the simulation results, which demonstrates the validity of the proposed numerical simulation method. Findings The results demonstrate that the oil film temperature decreases and the oil film pressure first increases and then decreases with an increase in the recess depth, but oil film velocity is constant. To sum up comprehensive lubrication performance, the recess depth of 3.5 mm is its optimal value for the annular recess hydrostatic thrust bearing. Originality/value The computed results indicate that to get an improved performance from a constant flow hydrostatic thrust bearing, a proper selection of the recess depth is essential.


2021 ◽  
Vol 37 ◽  
pp. 282-290
Author(s):  
Junchao Zhu ◽  
Haiyu Qian ◽  
Huabing Wen ◽  
Liangyan Zheng ◽  
Hanhua Zhu

ABSTRACT This paper investigates journal bearings, and builds a lubrication model taking into account misalignment, the lubricant couple stress effect and shear thinning. In order to explore the sensitivity of couple stress fluid lubrication performance to oil film thickness, we introduce the critical oil film thickness coefficient. The results show that the sensitivity increases with the increase of the couple stress coefficient, and it is highest in the area of minimum oil film thickness. Compared with a parallel journal, increases in the misalignment angle strengthen the effect of couple stress. Shear thinning also plays an important role in bearing lubrication performance. For a low oil inlet temperature, the effect of shear thinning increases with the increase of the couple stress parameter. For a high oil inlet temperature, the influence is negligible. An increase in the misalignment angle will not further enhance the effect of shear thinning.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Song Quan ◽  
Yong Guo ◽  
Xuedong Liu ◽  
Zhewu Chen ◽  
Yudi Liu

Purpose This paper aims to study the lubrication and sealing performance on the textured piston pair under the cross action of the shape and structure parameters. This paper further carries out the optimization design of low energy consumption hydraulic impact piston pair. Design/methodology/approach Based on the characteristics of the ring gap seal piston pair, the flow field analysis model of the whole film gap is established for its periodic treatment. The friction power loss of the piston pair is defined as the evaluation index of the lubrication performance and the leakage power loss as the evaluation index of the sealing performance. The orthogonal test design and CFD software were used to analyze the lubrication and sealing performance of the textured piston pair. Findings The cross action of shape and structure factors has a great influence of the lubrication and sealing performance on the textured piston pair. Clearance and shape parameters have great influence on it, while seal length and depth diameter ratio have little influence. The sealing performance of conical textured piston pair is good, while the lubrication performance of square textured piston pair is good. The primary and secondary order of influence of shape and structure on energy consumption on piston pair is B (seal clearance) > C (texture shape) > D (area ratio) > A (seal length) > E (depth diameter ratio). Originality/value Breaking the defect of local optimization design on traditional piston pair structure, then find the matching relationship of structural parameters on textured piston pair. Further improve the lubrication and sealing performance of the piston pair, and provide reference for the global optimization design of the low energy consumption hydraulic impact piston pair.


2016 ◽  
Vol 68 (6) ◽  
pp. 671-675 ◽  
Author(s):  
Zhimin Fan ◽  
Wanfeng Zhou ◽  
Ruixue Wang ◽  
Na Wang

Purpose The purpose of this paper is to derive a new lubrication model of double involute gears drive and study the effect of the tooth waist order parameters of double involute gears on lubrication performance. Design/methodology/approach The new lubrication model of double involute gears drive was established according to the meshing characteristics of double involute gears drive and the finite length line contact elastohydrodynamic lubrication theory. Numerical calculation of the lubrication model of gear drive was conducted using the multigrid method. Findings The results show that the oil film necking phenomenon and the oil film pressure peak emerged at the tooth waist order area and the tooth profile ends, and when compared with involute gear, the lubrication performance at the tooth waist order area is better than that at the tooth profile ends. The effect of tooth waist order parameters on lubrication performance at the tooth waist order area was greater than that at other areas. Originality/value This research will promote the application of the double involute gear as soon as possible, and it has the reference value for other types of gears.


2016 ◽  
Vol 68 (3) ◽  
pp. 349-360 ◽  
Author(s):  
Amit Singla ◽  
Amit Chauhan

Purpose The current trend of modern industry is to use machineries which rotate at high speed along with the capability of carrying heavy rotor loads. This paper aims at static thermal analysis of two different profiles of non-circular journal bearings – a true elliptical bearing and orthogonal bearing. Design/methodology/approach The Reynolds equation has been solved through finite difference method to compute the oil film pressure. Parabolic temperature profile approximation technique has been used to solve the energy equation and thus used for computation of various bearing performance characteristics such as thermo-hydrodynamic oil film pressure, temperature, load capacity, Sommerfeld number and power loss characteristics across the bearing. The effect of ellipticity ratio on the bearing performance characteristics has also been obtained for both the elliptical and vertical offset bearing using three different commercially available grades of oil (Hydrol 32, 68 and 100). Findings It has been observed that the thermo-hydrodynamic pressure and temperature rise of the oil film is less in orthogonal bearing as compared to the true elliptical bearing for same operating conditions. The effect of ellipticity ratio of non-circularity on bearing performance parameters have been observed to be less in case of elliptical bearing as compared to orthogonal bearing. It has been concluded that though the rise in oil film temperature is high for true elliptical bearing, but still it should be preferred over orthogonal profile under study, as it has comparably good load-carrying capacity. Originality/value The performance parametric analysis will help the designers to select such kind of non-circular journal bearing for various applications.


2020 ◽  
Vol 21 (3) ◽  
pp. 301
Author(s):  
Chongpei Liu ◽  
Wanyou Li ◽  
Xiqun Lu ◽  
Bin Zhao

The textures on the bushing surface have important effects on the performance of journal bearing. In this study, the effects of double parabolic profiles with groove textures on the hydrodynamic lubrication performance of journal bearing under steady operating conditions are investigated theoretically. The journal misalignment, asperity contact and thermal effects are considered, while the profile modifications due to running-in are neglected. The Winkler/Column model is used to calculate the elastic deformation of bushing surface and the adiabatic flow hypothesis is adopted to obtain the effective temperature of lubricating oil. The numerical solution is established by using finite difference and overrelaxation iterative methods, and the rupture zone of oil film is determined by Reynolds boundary conditions. The numerical results reveal that the double parabolic profiles with groove textures with proper location and geometric sizes can increase load carrying capacity and reduce friction loss under steady operating conditions, which effectively overcome the drawbacks of double parabolic profiles. This novel bushing profile may help to reduce the bushing edge wear and enhance the lubrication performance of journal bearing.


Symmetry ◽  
2020 ◽  
Vol 12 (4) ◽  
pp. 539
Author(s):  
Nebojsa Nikolic ◽  
Zivota Antonic ◽  
Jovan Doric ◽  
Dragan Ruzic ◽  
Stjepan Galambos ◽  
...  

The aim of this paper is to derive an equation for the temperature distribution in journal bearing oil film, in order to predict the thermal load of a bearing. This is very important for the prevention of critical regimes in a bearing operation. To achieve the goal, a partial differential equation of the temperature field was first derived, starting from the energy equation coupled with the Reynolds equation of hydrodynamic lubrication for a short bearing of symmetric geometry. Then, by solving the equation analytically, the function of temperature distribution in the bearing oil film has been obtained. The solution is applied to the journal bearing, for which the experimental data are available in the references. Finally, the obtained results have been compared to the corresponding experimental values for two operating regimes, and a good level of agreement was achieved.


2015 ◽  
Vol 138 (1) ◽  
Author(s):  
Yanfeng Han ◽  
Shangwu Xiong ◽  
Jiaxu Wang ◽  
Q. Jane Wang

Steady-state mixed hydrodynamic lubrication of rigid journal bearing is investigated by using a finite difference form of the Patir–Cheng average Reynolds equation under the Reynolds boundary condition. Two sets of discretization meshes, i.e., the rectangular and nonorthogonal herringbone meshes, are considered. A virtual-mesh approach is suggested to resolve the problem due to the singularities of pressure derivatives at the turning point of the herringbone mesh. The effectiveness of the new approach is examined by comparing the predicted load with that found in the literature for a smooth-surface case solved in the conventional rectangular mesh. The effects of the skewness angles of symmetric and asymmetric herringbone meshes on the predicted parameters, such as load, friction coefficient, attitude angle, and maximum pressure, are investigated for smooth, rough, and herringbone-grooved bearing surfaces. It is found that the new approach helps to improve the computational accuracy significantly, as demonstrated by comparing the results with and without the treatment of the pressure derivative discontinuity although the latter costs slightly less computational time.


2013 ◽  
Vol 315 ◽  
pp. 809-814 ◽  
Author(s):  
Mohamad Ali Ahmad ◽  
Salmiah Kasolang ◽  
Rob Dwyer-Joyce ◽  
Nik Rosli Abdullah

In hydrodynamic lubrication, the pressure condition of the fluid is critical to ensure good performance of the lubricated machine elements such as journal bearings. In the present study, an experimental work was conducted to determine the effect of oil supply pressure on pressure profile around the circumference of a journal bearing. A journal diameter of 100mm with a ½ length-to-diameter ratio was used. The oil supply pressure was set at three different values (0.3, 0.5, 0.7 Mpa) and the circumferential pressure results for 400, 600 and 800 RPM at different radial loads were obtained. It was observed that the maximum pressure values were affected by changes in oil supply pressure.


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