Tribological performance of a surface textured meso scale air bearing

2019 ◽  
Vol 72 (5) ◽  
pp. 599-609
Author(s):  
Nilesh D. Hingawe ◽  
Skylab P. Bhore
Keyword(s):  
Friction Coefficient ◽  
Journal Bearing ◽  
Load Capacity ◽  
Tribological Performance ◽  
Design Parameters ◽  
Content Type ◽  
Thin Film Model ◽  
Maximum Improvement ◽  
Meso Scale ◽  
Texture Design

Purpose The purpose of this study is to improve the tribological performance of meso scale air journal bearing by adopting texture on the bearing surface. Design/methodology/approach The present study is based on numerical analysis. The detailed numerical investigation is carried out using a fluid flow based thin-film model in COMSOL 5.2 software. Findings The influence of texture design parameters: geometry (shape, orientation and slender ratio), and position on the tribological performance of meso scale air journal bearing is investigated. It is found that texture shape has a strong influence on the tribological characteristics such as load capacity and friction coefficient of the bearing. Slender texture improves the load capacity, but it has a negligible effect on the reduction of friction coefficient. In contrast, texture orientation is found to be insignificant for both increasing load capacity and decreasing friction coefficient. Furthermore, the maximum improvement in load capacity is obtained for partially textured bearing, but the minimum friction coefficient is achieved for full texturing. Originality/value The present study investigates the influence of texture design parameters viz geometry (shape, orientation and slender ratio), and position on the tribological performance of meso scale air journal bearing.

Investigation of sustainability of lubricated journal bearing under relevant design parameters

2018 ◽  
Vol 70 (4) ◽  
pp. 789-804 ◽  
Author(s):  
M.M. Shahin ◽  
Mohammad Asaduzzaman Chowdhury ◽  
Md. Arefin Kowser ◽  
Uttam Kumar Debnath ◽  
M.H. Monir
Keyword(s):  
Aspect Ratio ◽  
Elastic Strain ◽  
Journal Bearing ◽  
Design Parameters ◽  
Content Type ◽  
Computational Fluid Dynamics Cfd ◽  
Stress Formation ◽  
Bearing Design ◽  
The Stability ◽  
Bearing Friction

Purpose The purposes of the present study are to ensure higher sustainability of journal bearings under different applied loads and to observe bearing performances such as elastic strain, total deformation and stress formation. Design/methodology/approach A journal bearing test rig was used to determine the effect of the applied load on the bearing friction, film thickness, lubricant film pressure, etc. A steady-state analysis was performed to obtain the bearing performance. Findings An efficient aspect ratio (L/D) range was obtained to increase the durability or the stability of the bearing while the bearing is in the working condition by using SAE 5W-30 oil. The results from the study were compared with previous studies in which different types of oil and water, such as Newtonian fluid (NF), magnetorheological fluid (MRF) and nonmagnetorheological fluid (NMRF), were used as the lubricant. To ensure a preferable aspect ratio range (0.25-0.50), a computational fluid dynamics (CFD) analysis was conducted by ANSYS; the results show a lower elastic strain and deformation within the preferable aspect ratio (0.25-0.50) rather than a higher aspect ratio using the SAE 5W-30 oil. Originality/value It is expected that the findings of this study will contribute to the improvement of the bearing design and the bearing lubricating system.

Tribological performance of self-lubricated polyamide6/boric oxide composites after water conditioning

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Kawaljit Singh Randhawa ◽  
Ashwin Patel
Keyword(s):  
Friction Coefficient ◽  
Abrasion Resistance ◽  
Tribological Performance ◽  
Boric Oxide ◽  
Resistance Testing ◽  
Tribological Behaviour ◽  
Content Type ◽  
Wear Rates ◽  
Water Conditioning ◽  
Oxide Composites

Purpose This paper aims to investigate the tribological performance, i.e. abrasion resistance, friction coefficient and wear rates, of self-lubricated water conditioned polyamide6/boric oxide composites. Design/methodology/approach Polyamide6 and polyamide6/boric oxide self-lubricated composites were immersed in water for 15 days to analyze the effect of water conditioning on friction, wear and abrasion resistance. Tribological testing on pin-on-disc tribometer and abrasion resistance testing on TABER abrader were performed to see the friction coefficient and wear rates of materials. The scanning electron microscopy (SEM) characterizations were performed to analyze the wear tracks. Findings Tribological testing results revealed the loss in abrasive resistance, but there was an improvement in frictional coefficient and wear rates with steel after water absorption. The SEM images clearly show less depth of wear tracks in water-conditioned materials than dry ones. Water conditioning was found supportive in the formation of smooth lubricating transfer film on steel disc during the tribological testing. Originality/value The tribological behaviour of polymer composites is different in dry and in high humidity or water conditions. Experiments were performed to investigate B2O3 solid lubricant filler effectiveness on tribological behaviour of water-conditioned polyamide composites. Bonding between polyamide6 and water molecules plus the formation of orthoboric acid was found advantageous in decreasing the friction coefficient and wear rates of composites.

Simulation studies on static thermal behaviour of true elliptical and orthogonally displaced non-circular journal bearing

2016 ◽  
Vol 68 (3) ◽  
pp. 349-360 ◽  
Author(s):  
Amit Singla ◽  
Amit Chauhan
Keyword(s):  
Journal Bearing ◽  
Load Capacity ◽  
Current Trend ◽  
Operating Conditions ◽  
Performance Characteristics ◽  
Film Pressure ◽  
Content Type ◽  
Oil Film ◽  
Ellipticity Ratio ◽  
Oil Film Pressure

Purpose The current trend of modern industry is to use machineries which rotate at high speed along with the capability of carrying heavy rotor loads. This paper aims at static thermal analysis of two different profiles of non-circular journal bearings – a true elliptical bearing and orthogonal bearing. Design/methodology/approach The Reynolds equation has been solved through finite difference method to compute the oil film pressure. Parabolic temperature profile approximation technique has been used to solve the energy equation and thus used for computation of various bearing performance characteristics such as thermo-hydrodynamic oil film pressure, temperature, load capacity, Sommerfeld number and power loss characteristics across the bearing. The effect of ellipticity ratio on the bearing performance characteristics has also been obtained for both the elliptical and vertical offset bearing using three different commercially available grades of oil (Hydrol 32, 68 and 100). Findings It has been observed that the thermo-hydrodynamic pressure and temperature rise of the oil film is less in orthogonal bearing as compared to the true elliptical bearing for same operating conditions. The effect of ellipticity ratio of non-circularity on bearing performance parameters have been observed to be less in case of elliptical bearing as compared to orthogonal bearing. It has been concluded that though the rise in oil film temperature is high for true elliptical bearing, but still it should be preferred over orthogonal profile under study, as it has comparably good load-carrying capacity. Originality/value The performance parametric analysis will help the designers to select such kind of non-circular journal bearing for various applications.

Experimental study on friction coefficient and temperature rise of heavy-load grease-lubricated spherical plain bearings with surface texture

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Jinlong Shen ◽  
Tong Zhang ◽  
Jimin Xu ◽  
Xiaojun LIU ◽  
Kun Liu
Keyword(s):  
Friction Coefficient ◽  
Temperature Rise ◽  
Surface Texture ◽  
Tribological Performance ◽  
Textured Surface ◽  
Textured Surfaces ◽  
Roughness Parameters ◽  
Heavy Load ◽  
Friction Coefficients ◽  
Content Type

Purpose This paper aims to improve the tribological performance of grease-lubricated spherical plain bearings (SPBs) under heavy load, dimple-type textures were prepared by laser on the outer surface of the inner ring. The influence of roughness parameters of a textured surface on reducing friction coefficient and temperature rise was also explored. Design/methodology/approach This study adopts a laser processing method to fabricate dimple-type textures. Three-dimensional roughness parameters were used to characterize the textured surfaces. The friction coefficients of five SPBs with surface texture and one original commercially available SPB without surface texture under different nominal loads were measured on a self-established test rig. The data of temperature rise were obtained by nine embedded thermal couples. Findings The results indicate that SPBs with textures generally exhibit lower friction coefficients than the original SPB without textures. The dimple depth has a significant influence on improving the tribological performance, which coincides with the analysis by surface roughness parameters. A textured surface with negative Ssk and high Vvc has the minimum temperature rise. Originality/value As it is too difficult to arrange sensors into heavy-load SPBs, there are few reports about the temperature characteristics. Through nine embedded thermal couples, the distribution of temperature rise on the inner ring of SPBs was given in this study. The positive effect of surface texture on reducing temperature rise and friction coefficient was verified, which is beneficial for the design of heavy-load SPBs.

Effect of non-Newtonian magneto-elastohydrodynamic on performance characteristics of slider-bearings

2019 ◽  
Vol 71 (10) ◽  
pp. 1158-1165
Author(s):  
Mouhcine Mouda ◽  
Mohamed Nabhani ◽  
Mohamed El Khlifi
Keyword(s):  
Friction Coefficient ◽  
Design Methodology ◽  
Reynolds Equation ◽  
Load Capacity ◽  
Transverse Magnetic ◽  
Finite Width ◽  
Two Dimensional ◽  
Content Type ◽  
Slider Bearings ◽  
First Time

Purpose This study aims to examine the magneto-elastohydrodynamic effect on finite-width slider-bearings lubrication using a non-Newtonian lubricant. Design/methodology/approach Based on the magneto-hydrodynamic (MHD) theory and Stokes micro-continuum mechanics, the modified two-dimensional Reynolds equation including bearing deformation was derived. Findings It is found that the bearing deformation diminishes the load-capacity and increases the friction coefficient in comparison with the rigid case. However, the non-Newtonian effect increases load-capacity but decreases the friction coefficient. Moreover, the use of a transverse magnetic field increases both the friction coefficient and load capacity. Originality/value This study combines for the first time MHD and elastic deformation effects on finite-width slider-bearings using a non-Newtonian lubricant.

Static characteristics of misaligned multiple axial groove water-lubricated bearing in the turbulent regime

2016 ◽  
Vol 231 (3) ◽  
pp. 385-398 ◽  
Author(s):  
Ravindra Mallya ◽  
Satish B Shenoy ◽  
Raghuvir Pai
Keyword(s):  
Reynolds Number ◽  
Friction Coefficient ◽  
Carrying Capacity ◽  
Journal Bearing ◽  
Load Capacity ◽  
Turbulent Regime ◽  
Load Carrying Capacity ◽  
Static Characteristics ◽  
Load Carrying ◽  
Turbulence Effects

The static characteristics of misaligned three-axial water-lubricated journal bearing in the turbulent regime are analyzed for groove angles 36° and 18°. Ng and Pan’s turbulence model is applied to study the turbulence effects in the journal bearing. The static parameters such as load-carrying capacity, friction coefficient, and side leakage are found for different degree of misalignment (DM). The change in flow regime of the lubricant from laminar to turbulent and the increase in misalignment, improved the load capacity of the bearing. For lightly loaded bearings, the friction coefficient of the bearing increased with the increase in Reynolds number.

Partially Textured Slider and Journal Bearing Analysis

2012 ◽  
Vol 58 (2) ◽  
Author(s):  
T. V. V. L. N. Rao ◽  
A. M. A. Rani ◽  
T. Nagarajan ◽  
F. M. Hashim
Keyword(s):  
Friction Coefficient ◽  
Coefficient Of Friction ◽  
Carrying Capacity ◽  
Journal Bearing ◽  
Load Capacity ◽  
Load Carrying Capacity ◽  
Load Carrying ◽  
Bearing Analysis

The present study examines the influence of partial texturing of bearing surfaces on improvement in load capacity and reduction in friction coefficient for slider and journal bearing. The geometry of partially textured slider and journal bearing considered in this work composed of a number of successive regions of groove and land configurations. The nondimensional pressure expressions for the partially textured slider and journal bearing are derived taking into consideration of texture geometry and extent of partial texture. Partial texturing has a potential to generate load carrying capacity and reduce coefficient of friction, even for nominally parallel bearing surfaces.

Computational fluid dynamic study on the tribological performance of dimple-textured surface fabricated using the turning process

2019 ◽  
Vol 71 (4) ◽  
pp. 594-602 ◽  
Author(s):  
Haniff Abdul Rahman ◽  
Jaharah A. Ghani ◽  
Wan Mohd Faizal Wan Mahmood ◽  
Mohammad Rasidi Mohammad Rasani
Keyword(s):  
Pressure Distribution ◽  
Load Capacity ◽  
Surface Texturing ◽  
Tribological Performance ◽  
Future Application ◽  
Textured Surface ◽  
Turning Process ◽  
Equal Distribution ◽  
Content Type ◽  
First Case

Purpose This study aims to simulate the influence of surface texturing produced via turning process toward pressure distribution and load capacity generation using computational fluid dynamics (CFD). Design/methodology/approach The dimple geometry was obtained via turning process, to be used for future application on piston skirt surfaces. Two cases were studied: a preliminary study using single periodic dimple assuming linear dimple distribution and an application study using multiple periodic dimples to address actual dimple orientation following the turning process. Findings For the first case, the dimple was proven to generate load capacity with regard to untextured surface, owing to the asymmetric pressure distribution. Increasing the Reynolds number, dimple width and dimple depth was found to increase load capacity. For the second case, although load capacity increases via surface texturing, the value was 97.4 per cent lower relative to the first case. This confirmed the importance of doing multiple dimple simulations for real applications to achieve more realistic and accurate results. Originality/value A new concept of dimple fabrication using a low-cost turning process has been developed, with a potential to increase the tribological performance under hydrodynamic lubrication. Previous CFD simulations to simulate these benefits have been done using a single periodic dimple, assuming equal distribution array between dimples. However, due to the different orientations present for dimples produced using turning process, a single periodic dimple simulation may not be accurate, and instead, multiple dimple simulation is required. Therefore, present research was conducted to compare the results between these two cases and to ensure the accuracy of CFD simulation for this type of dimple.

Design for static stiffness of hydrostatic bearings: double-action variable compensation of membrane-type restrictors and self-compensation

2014 ◽  
Vol 66 (2) ◽  
pp. 322-334 ◽  
Author(s):  
Yuan Kang ◽  
De-Xing Peng ◽  
Yu-Hong Hung ◽  
Sheng-Yan Hu ◽  
Chorng-Shyan Lin
Keyword(s):  
Load Capacity ◽  
Pressure Ratio ◽  
Design Parameters ◽  
Static Stiffness ◽  
Content Type ◽  
Hydrostatic Bearings ◽  
Closed Type ◽  
Maximum Stiffness ◽  
Membrane Type

Purpose – This article is the fourth part of a serial studies about constant and variable compensations of the closed-type hydrostatic plane-pad bearing, which is presented for the double-action membrane-type restrictor and self-type compensation. The paper aims to discuss these issues. Design/methodology/approach – The load capacity and static stiffness in thrust direction of the planar bearing is determined by the flow continuity equation which belongs to the same approaches as shown in previous parts of this serial studies. Findings – The results reveal that the appropriate range of recess pressure ratio and design parameters of bearing and restrictor for the infinite or maximum stiffness can be obtained. Also, the influence of design parameters on negative stiffness that should be avoided in bearing design is revealed in detail. Originality/value – The determination of design parameters of a double-action membrane-type restrictor can be yielded from finding results of this study for maximum stiffness in design of hydrostatic bearings.

Numerical Investigation on the Mixed Lubrication Performance of Water-Lubricated Coupled Journal and Thrust Bearings

2019 ◽  
Author(s):  
Yanfeng Han ◽  
Guo Xiang ◽  
Jiaxu Wang
Keyword(s):  
Friction Coefficient ◽  
Film Thickness ◽  
Thrust Bearing ◽  
Journal Bearing ◽  
Load Capacity ◽  
Hydrodynamic Pressure ◽  
Mixed Lubrication ◽  
Eccentricity Ratio ◽  
Thrust Bearings ◽  
Lubrication Performance

Abstract The mixed lubrication performance of water-lubricated coupled journal and thrust bearing (simplified as coupled bearing) is investigated by a developed numerical model. To ensure the continuity of hydrodynamic pressure and flow at the common boundary between the journal and thrust bearing, the conformal transformation is introduced to unify the solution domain of the Reynolds equation. In the presented study, the coupled effects between the journal and thrust bearing are discussed. The effects of the thrust bearing geometric film thickness on the mixed lubrication performance, including the load capacity, contact load and friction coefficient, of the journal bearing are investigated. And the effects of the journal bearing eccentricity ratio on the mixed lubrication performance of the thrust bearing are also investigated. The simulated results indicate the mutual effects between the journal and thrust bearing cannot be ignored in the coupled bearing system. The increasing thrust bearing geometric film thickness generates a decrease in load capacity of journal bearing. There exists an optimal eccentricity ratio of journal bearing that yields the minimum friction coefficient of the thrust bearing.

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