Durability and characteristics of copper slag as fine aggregate and fly ash as cement in concrete

Author(s):  
M. Velumani ◽  
K. Nirmalkumar
Keyword(s):  
Fly Ash ◽  
Author(s):  
Jamshed Alam

An experimental analysis was conducted to study the effects of using copper slag as a fine aggregate (FA) and the effect of fly ash as partial replacement of cement on the properties high strength concrete. In this analysis total ten concrete mixtures were prepared, out of which five mixes containing different proportions of copper slag ranging from 0% (for the control mix) to 75% were prepared and remaining five mixes containing fly ash as partial replacement of cement ranging from 6% to 30% (all mixes contains 50% copper slag as sand replacements). Concrete matrix were tested for compressive strength, tensile strength and flexural strength tests. Addition of copper slag as sand replacement up to 50% yielded comparable strength with that of the control matrix. However, further additions of copper slag, caused reduction in strength due to an increment of the free water content in the mix. Concrete mix with 75% copper slag replacement gave the lowest compressive strength value of approximately 80 MPa at 28 days curing period, which is almost 4% more than the strength of the control mix. For this concrete containing 50% copper slag, fly ash is introduced in the concrete to achieve the better compressive, split and flexural strengths. It was also observed that, introduction of the fly ash gave better results than concrete containing 50% copper slag. When concrete prepared with 18 % of fly ash, the strength has increased approximately 4%, and strength decreased with further replacements of the cement with fly ash. Hence, it is suggested that 50% of copper slag can be used as replacement of sand and 18% fly ash can be used as replacement of cement in order to obtain high strength concrete.


2020 ◽  
Vol 44 (6) ◽  
pp. 433-439
Author(s):  
Vijayasarathy Rathanasalam ◽  
Jayabalan Perumalsami ◽  
Karthikeyan Jayakumar

This paper presents the properties of blended geopolymer concrete manufactured using fly ash and ultrafine Ground Granulated Blast Furnace Slag (UFGGBFS), along with the copper slag (CPS) as replacement of fine aggregate (crushed stone sand). Various parameters considered in this study include different sodium hydroxide concentrations (10M, 12M and 14M); 0.35 as alkaline liquid to binder ratio; 2.5 as sodium silicate to sodium hydroxide ratio and cured in ambient curing condition. Further, geopolymer concrete was manufactured using fly ash as the prime source material which is replaced with UFGGBFS (0%, 5%, 10% and 15%). Copper slag has been used as replacement of fine aggregate in this study. Properties of the fresh manufactured geopolymer concrete were studied by slump test. Compressive strength of the manufactured geopolymer concrete was tested and recorded after curing for 3, 7 and 28 days. Microstructure Characterization of Geopolymer concrete specimens was done by Scanning Electron Microscope (SEM) analysis. Experimental results revealed that the addition of UFGGBFS resulted in an increased strength performance of geopolymer concrete. Also, this study demonstrated that the strength of geopolymer concrete increased with an increase in sodium hydroxide concentration. SEM results revealed that the addition of UFGGBFS resulted in a dense structure.


2021 ◽  
Author(s):  
Vijayasarathy RATHANASALAM ◽  
Jayabalan PERUMALSAMI ◽  
Karthikeyan JAYAKUMAR

This work presents a novel way to examine the characteristics of fly ash, copper slag (CPS) along with the addition of Ultrafine Ground Granulated Blast Furnace Slag (UFGGBFS) based Geopolymer Concrete (GPC) for various molarities (10M, 12M and 14M). In GPC, fly ash was replaced with UFGGBFS (5 %, 10 % and 15 %) and copper slag was used as fine aggregate. Mechanical Characterization such as split tensile, flexural strength, workability and water absorption were conducted . GPC characterization and microstructural behaviour was studied  by examining X-ray diffraction (XRD) and Scanning Electron Microscopy (SEM). From experimental results this study concludes that with a rise in molarity of GPC, along with incorporation of UFGGBFS, improved the performance, densification and strength of GPC.


2005 ◽  
Vol 54 (8) ◽  
pp. 828-833 ◽  
Author(s):  
Keisuke ISHIMARU ◽  
Hiroyuki MIZUGUCHI ◽  
Chikanori HASHIMOTO ◽  
Takao UEDA ◽  
Kazuhiro FUJITA ◽  
...  
Keyword(s):  
Fly Ash ◽  

Author(s):  
Aishwarya Dupaki

Abstract: This paper gives a review on self compacting concrete(SCC) to be made as partial replacing of cement by fly ash and metakaolin and partial replacing of fine aggregate with copper slag. Day by day production of concrete is increasing due to requirement of concrete is increasing with sufficient mechanical and durable properties in construction industry. Self compacting concrete is the special concrete which has ability of passing and filling of every corner of the congested area. So many researches are going on to increase mechanical and durable properties of SCC. Due to shortage of natural aggregates, researches are going on to use by-products or waste material as fine aggregate. Copper slag is a by-product produced during the process of production of copper. To achieve good mechanical and durable properties of self-compacting concrete cementitious material places an important role. Metakaolin and fly ash are used as the partial replacement of cement. In this paper an overview on the literature on mechanical behaviour of self-compacting concrete with partial replacement of cement by fly ash and metakaolin and partial replacement of fine aggregate with copper slag. Keywords: self compacting concrete, copper slag, fly ash, metakaolin, mechanical properties, durability


2020 ◽  
Vol 242 ◽  
pp. 118029 ◽  
Author(s):  
Nanqiao You ◽  
Yongchao Liu ◽  
Dawei Gu ◽  
Togay Ozbakkaloglu ◽  
Jinlong Pan ◽  
...  

Author(s):  
Stephen Isaac

The overall production of the cement has greatly increased which results lots of problems in environment as it involves the emission of CO2   gas.  Environmental concerns, stemming from the high energy expense and carbon dioxide emission associated with cement manufacture have brought about pressures to reduce cement consumption through the use of supplementary materials. Materials such as Metakaolin, fly ash have good pozzolanic activity and are a good material for the production of high strength concrete. Copper slag is a by-product of copper extraction by smelting. Copper slag can be used in concrete production as a partial replacement for sand. However, it is expected that the use of Metakaolin, Fly ash and Copper slag in concrete improves the strength properties of concrete. Keywords: Supplementary cementitious material, Cement, Fine aggregate


2018 ◽  
Vol 7 (3.34) ◽  
pp. 433
Author(s):  
J Asanammal Saral ◽  
S Gayathri ◽  
M Tamilselvi ◽  
B Raghul Raj

The major problem of the world is facing today is environmental pollution. It is well known that for the production of 1-ton of cement consumes more energy and exhibit 0.8-ton of CO2 .On the other hand Fly ash is a residue from the combustion of pulverized coal from the flue gases of thermal power plant. Recently, the fly ash is not effectively used and a large part of it is disposed in landfill. Due to this problem the various researchers have sort for a new binder to minimize the consumption of OPC. This study evaluates the strength of geopolymer concrete having fly ash as the major binding material and the sand a fine aggregate was replaced with copper slag of 40%  and glass fiber to enhance the mechanical properties have been presented. This paper analyses on the mechanical properties of eopolymer concrete composites such as compressive strength, split tensile strength and water absorption in heat curing at 60˚C for 24 hrs in hot air oven. Glass fibers were added in the mix in the volume fraction of 0.5%, 1.0%, 1.5% and 2.0% volume of the concrete. The influence of fiber content in terms of volume fraction on the compressive, split tensile strength of geopolymer concrete is presented. The result shows the elevated performance of the properties exhibited by the geopolymeric concrete with and without fibres.


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