An Experimental Study of Journal Bearing Lubrication Effected by Journal Misalignment as a Result of Shaft Deformation Under Load

2005 ◽  
Vol 127 (4) ◽  
pp. 813-819 ◽  
Author(s):  
Jun Sun ◽  
Changlin Gui ◽  
Zhiyuan Li
Keyword(s):  
Journal Bearing ◽  
Friction Pair ◽  
Obvious Effect ◽  
Oil Film ◽  
Lubrication Performance ◽  
Mechanical Devices ◽  
Journal Misalignment ◽  
Shaft Deformation ◽  
Oil Film Pressure ◽  
Bearing Friction

Journal bearing friction pair system is one of the most general and essential parts used in various mechanical devices. A special test bench is developed for the study on lubrication performance of cylindrical journal bearings. The effect of journal misalignment as a result of shaft bending under load is studied. The results show obvious changes at distribution and value of oil film pressure, oil film thickness and oil temperature of journal bearing due to journal misalignment. The higher the load on the shaft, the larger the journal misalignment resulted from shaft deformation, the more obvious effect on lubrication performance of journal bearing.

Research on the Static and Dynamic Characteristics of Misaligned Journal Bearing Considering the Turbulent and Thermohydrodynamic Effects

2015 ◽  
Vol 137 (2) ◽  
Author(s):  
Guohui Xu ◽  
Jian Zhou ◽  
Haipeng Geng ◽  
Mingjian Lu ◽  
Lihua Yang ◽  
...  
Keyword(s):  
Film Thickness ◽  
Dynamic Characteristics ◽  
Journal Bearing ◽  
Journal Bearings ◽  
Static And Dynamic Characteristics ◽  
Oil Film ◽  
Stiffness And Damping ◽  
Film Stiffness ◽  
Journal Misalignment ◽  
Oil Film Pressure

Journal misalignment usually exists in journal bearings that affect nearly all the bearings static and dynamic characteristics including minimum oil film thickness, maximum oil film pressure, maximum oil film temperature, oil film stiffness, and damping. The main point in this study is to provide a comprehensive analysis on the oil film pressure, oil film temperature, oil film thickness, load-carrying capacity, oil film stiffness, and damping of journal bearing with different misalignment ratios and appropriately considering the turbulent and thermo effects based on solving the generalized Reynolds equation and energy equation. The results indicate that the oil thermo effects have a significant effect on the lubrication of misaligned journal bearings under large eccentricity ratio. The turbulent will obviously affect the lubrication of misaligned journal bearings when the eccentricity or misalignment ratio is large. In the present design of the journal bearing, the load and speed become higher and higher, and the eccentricity and misalignment ratio are usually large in the operating conditions. Therefore, it is necessary to take the effects of journal misalignment, turbulent, and thermal effect into account in the design and analysis of journal bearings.

Thermohydrodynamic Lubrication Analysis of Misaligned Plain Journal Bearing With Rough Surface

2009 ◽  
Vol 132 (1) ◽  
Author(s):  
Jun Sun ◽  
Mei Deng ◽  
Yonghong Fu ◽  
Changlin Gui
Keyword(s):  
Surface Roughness ◽  
Thermal Effect ◽  
Journal Bearing ◽  
Journal Bearings ◽  
Operating Conditions ◽  
Eccentricity Ratio ◽  
Oil Viscosity ◽  
Oil Film ◽  
Lubrication Performance ◽  
Journal Misalignment

Journal misalignment exists generally in journal bearings. When severe journal misalignment takes place, the minimum film thickness of journal bearings reduces greatly. In this condition, the surface roughness, the oil viscosity-pressure relationship (VPR), and the thermal effect have obvious effects on hydrodynamic lubrication performance of misaligned bearings. In this paper, the oil film pressure, oil film temperature, load-carrying capacity, end leakage flow rate, frictional coefficient, and misalignment moment of a journal bearing with different angles of journal misalignment and surface roughness, and considering oil VPR and thermal effect, were calculated based on the generalized Reynolds equation, energy equation, and solid heat conduction equation. The results show that the oil VPR and surface roughness have a significant effect on the lubrication of misaligned journal bearings under large eccentricity ratio. The thermal effect will affect obviously the lubrication of misaligned journal bearings when eccentricity ratio and angle of journal misalignment are all large. In the present design, the size of the journal bearing is compact more and more, and the eccentricity ratio and angle of journal misalignment are usually large in operating conditions. Therefore, it is necessary to take the effects of journal misalignment, surface roughness, oil VPR, and thermal effect into account in the design and analyses of journal bearings.

Influence of Journal Misalignment Caused by Shaft Deformation under Rotational Load on Performance of Journal Bearing

2005 ◽  
Vol 219 (4) ◽  
pp. 275-283 ◽  
Author(s):  
Jun Sun ◽  
Changlin Gui ◽  
Zhiyuan Li ◽  
Zhen Li
Keyword(s):  
Friction Coefficient ◽  
Film Thickness ◽  
Journal Bearing ◽  
Film Pressure ◽  
Lubrication Performance ◽  
Rotating Load ◽  
Rotational Load ◽  
Journal Misalignment ◽  
Shaft Deformation ◽  
Bearing System

A method to analyse lubrication performance of journal bearing considering journal misalignment caused by shaft deformation under rotating load in a shaft-bearing system was established and validated by special experiments on a developed experimental rig of journal bearing. The experimental results show that the proposed analytical formulation and method can meet the researching requirements. Oil film pressure, end leakage flowrate, and friction coefficient of journal bearing at variant journal misalignment caused by shaft deformation under rotating load were calculated. The results show that journal misalignment makes obvious difference to distribution of film pressure and film thickness. The maximum film pressure increases markedly. The minimum film thickness reduces. End leakage flowrate increases. Friction coefficient of journal slightly changes. Therefore, in order to make the calculation of journal bearing more realistic and to achieve more reasonable design in shaft-bearing system, the influence of shaft deformation under load should be considered in lubrication analysis of journal bearing in a shaft-bearing system.

scholarly journals Analysis of misaligned journal bearing lubrication performance considering the effect of lubricant couple stress and shear thinning

2021 ◽  
Vol 37 ◽  
pp. 282-290
Author(s):  
Junchao Zhu ◽  
Haiyu Qian ◽  
Huabing Wen ◽  
Liangyan Zheng ◽  
Hanhua Zhu
Keyword(s):  
Film Thickness ◽  
Couple Stress ◽  
Journal Bearing ◽  
Shear Thinning ◽  
Inlet Temperature ◽  
Stress Effect ◽  
Misalignment Angle ◽  
Oil Film ◽  
Stress Coefficient ◽  
Lubrication Performance

ABSTRACT This paper investigates journal bearings, and builds a lubrication model taking into account misalignment, the lubricant couple stress effect and shear thinning. In order to explore the sensitivity of couple stress fluid lubrication performance to oil film thickness, we introduce the critical oil film thickness coefficient. The results show that the sensitivity increases with the increase of the couple stress coefficient, and it is highest in the area of minimum oil film thickness. Compared with a parallel journal, increases in the misalignment angle strengthen the effect of couple stress. Shear thinning also plays an important role in bearing lubrication performance. For a low oil inlet temperature, the effect of shear thinning increases with the increase of the couple stress parameter. For a high oil inlet temperature, the influence is negligible. An increase in the misalignment angle will not further enhance the effect of shear thinning.

Simulation studies on static thermal behaviour of true elliptical and orthogonally displaced non-circular journal bearing

2016 ◽  
Vol 68 (3) ◽  
pp. 349-360 ◽  
Author(s):  
Amit Singla ◽  
Amit Chauhan
Keyword(s):  
Journal Bearing ◽  
Load Capacity ◽  
Current Trend ◽  
Operating Conditions ◽  
Performance Characteristics ◽  
Film Pressure ◽  
Content Type ◽  
Oil Film ◽  
Ellipticity Ratio ◽  
Oil Film Pressure

Purpose The current trend of modern industry is to use machineries which rotate at high speed along with the capability of carrying heavy rotor loads. This paper aims at static thermal analysis of two different profiles of non-circular journal bearings – a true elliptical bearing and orthogonal bearing. Design/methodology/approach The Reynolds equation has been solved through finite difference method to compute the oil film pressure. Parabolic temperature profile approximation technique has been used to solve the energy equation and thus used for computation of various bearing performance characteristics such as thermo-hydrodynamic oil film pressure, temperature, load capacity, Sommerfeld number and power loss characteristics across the bearing. The effect of ellipticity ratio on the bearing performance characteristics has also been obtained for both the elliptical and vertical offset bearing using three different commercially available grades of oil (Hydrol 32, 68 and 100). Findings It has been observed that the thermo-hydrodynamic pressure and temperature rise of the oil film is less in orthogonal bearing as compared to the true elliptical bearing for same operating conditions. The effect of ellipticity ratio of non-circularity on bearing performance parameters have been observed to be less in case of elliptical bearing as compared to orthogonal bearing. It has been concluded that though the rise in oil film temperature is high for true elliptical bearing, but still it should be preferred over orthogonal profile under study, as it has comparably good load-carrying capacity. Originality/value The performance parametric analysis will help the designers to select such kind of non-circular journal bearing for various applications.

scholarly journals Fuzzy Logic based Model to Predict Maximum Oil-Film Pressure in Journal Bearing

2013 ◽  
Vol 6 (20) ◽  
pp. 3871-3878 ◽  
Author(s):  
Diyar I. Ahmed ◽  
S. Kasolang ◽  
Basim A. Khidhir ◽  
B.F. Yousif
Keyword(s):  
Fuzzy Logic ◽  
Journal Bearing ◽  
Film Pressure ◽  
Oil Film ◽  
Oil Film Pressure

Effects of double parabolic profiles with groove textures on the hydrodynamic lubrication performance of journal bearing under steady operating conditions

2020 ◽  
Vol 21 (3) ◽  
pp. 301
Author(s):  
Chongpei Liu ◽  
Wanyou Li ◽  
Xiqun Lu ◽  
Bin Zhao
Keyword(s):  
Journal Bearing ◽  
Hydrodynamic Lubrication ◽  
Operating Conditions ◽  
Lubricating Oil ◽  
Asperity Contact ◽  
Adiabatic Flow ◽  
Lubrication Performance ◽  
Load Carrying ◽  
Edge Wear ◽  
Journal Misalignment

The textures on the bushing surface have important effects on the performance of journal bearing. In this study, the effects of double parabolic profiles with groove textures on the hydrodynamic lubrication performance of journal bearing under steady operating conditions are investigated theoretically. The journal misalignment, asperity contact and thermal effects are considered, while the profile modifications due to running-in are neglected. The Winkler/Column model is used to calculate the elastic deformation of bushing surface and the adiabatic flow hypothesis is adopted to obtain the effective temperature of lubricating oil. The numerical solution is established by using finite difference and overrelaxation iterative methods, and the rupture zone of oil film is determined by Reynolds boundary conditions. The numerical results reveal that the double parabolic profiles with groove textures with proper location and geometric sizes can increase load carrying capacity and reduce friction loss under steady operating conditions, which effectively overcome the drawbacks of double parabolic profiles. This novel bushing profile may help to reduce the bushing edge wear and enhance the lubrication performance of journal bearing.

Effect of Journal Misalignment on the Oil Film Pressure and Temperature Distribution of 3-Lobe Offset Journal Bearing

2005 ◽  
Author(s):  
S. Strzelecki ◽  
Z. Towarek
Keyword(s):  
Temperature Distribution ◽  
High Speed ◽  
Journal Bearing ◽  
Journal Bearings ◽  
Good Stability ◽  
Rotating Machines ◽  
Film Pressure ◽  
Bearing Design ◽  
Journal Misalignment ◽  
Oil Film Pressure

The design of turbines and compressors operating at the high rotational speeds applies the 3-lobe journal bearings. In many cases the classic 3-lobe journal bearings supporting the rotors, are showing the problem of rotor stability. This problem can be avoided by the application of 3-lobe Offset bearings. This type of bearing fulfils the conditions of reliable bearing design and good stability in the case of high speed rotating machines.

Experimentally study of dynamic pressure distribution and oil film forces in journal bearing using ElectroMechanical Film sensor array

2019 ◽  
Vol 234 (4) ◽  
pp. 903-913
Author(s):  
Changmin Chen ◽  
Jianping Jing ◽  
Jiqing Cong ◽  
Chao Ji
Keyword(s):  
Pressure Distribution ◽  
Sensor Array ◽  
Journal Bearing ◽  
Dynamic Pressure ◽  
Vertical Direction ◽  
Journal Bearings ◽  
Film Sensor ◽  
Film Pressure ◽  
Oil Film ◽  
Oil Film Pressure

The acquisition of the oil film pressure and forces on the bearing pads through experimentation is crucial to understanding the characteristics of journal bearing. Lots of efforts had been taken in film pressure measurement, and the pressure was obtained at specified position on the bearing pads. However, due to the space and structure constraint, merely very limited number of the point pressure can be obtained with traditional sensors and acquiring the detail pressure field on whole bearing pad surface is still an open challenge. In this paper, a method based on thin-film sensors technique is proposed and employed to measure the pressure distribution and oil film forces of journal bearings. The measurement is conducted on a cylindrical journal bearing with two axial grooves, and ElectroMechanical Film sensor arrays are designed and laid on the surface of the bearing pads. The oil film pressure is acquired at up to 32 measurement points in total along the bearing pads in both circumference and axial directions. The pressure distribution in a wide rotation speed range is obtained successfully by using fitting algorithm. Furthermore, the oil film forces on horizon and vertical direction are obtained through the integration of the measured pressure filed. The test results prove that it is feasible to measure the oil pressure filed of journal bearings using ElectroMechanical Film piezo-film sensor array.

Stability of Jeffcott Rotor Operating in Tilting 3-Pad Journal Bearings with Turbulent Oil Film

2009 ◽  
Vol 147-149 ◽  
pp. 450-455
Author(s):  
Stanislaw Strzelecki ◽  
Sobhy M. Ghoneam
Keyword(s):  
Theoretical Investigation ◽  
Dynamic Characteristics ◽  
Journal Bearing ◽  
Journal Bearings ◽  
Oil Film ◽  
Temperature Distributions ◽  
Jeffcott Rotor ◽  
Oil Flow ◽  
The Stability ◽  
Oil Film Pressure

This paper introduces the results of theoretical investigation on the dynamic characteristics of tilting 3-pad journal bearing that operates with turbulent oil film. The Reynolds, energy, viscosity and geometry equations determine the oil film pressure, temperature distributions, and oil film resultant force that are the grounds for the dynamic characteristics of bearing. These equations were solved simultaneously on the assumption of adiabatic laminar or adiabatic turbulent oil flow in the bearing gap. The stability and system damping of Jeffcott rotor operating in tilting 3-pad journal bearing was determined.

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