Detailed Heat Transfer Measurements Inside Rotating Ribbed Channels Using the Transient Liquid Crystal Technique

Author(s):  
Justin A. Lamont ◽  
Srinath V. Ekkad ◽  
Mary Anne Alvin

Coolant flow in rotating internal serpentine channels is highly complex due to the effects of the Coriolis force and centrifugal buoyancy. Detailed knowledge of the heat transfer over a surface will greatly enhance the blade designers’ ability to predict hot spots so coolant may be distributed effectively. The present study uses a novel transient liquid crystal technique to measure heat transfer on a rotating two-pass channel surface with chilled inlet air. The present study examines the differences in heat transfer distributions on channel surfaces with smooth walls, 90 deg rib and W-shaped rib turbulated walls. The test section is made up of two passes to model radially inward and outward flows. To account for centrifugal buoyancy, cold air is passed through a room temperature test section. This ensures that buoyancy is acting in a similar direction to real turbine blades. The inlet coolant-to-wall density ratio is fixed at 0.08, Re = 16,000, and Ro = 0.08. The present study shows that the W-shaped ribs enhance heat transfer in all cases (stationary and rotating) approximately 1.75 times more than the 90 deg ribs. The W-shaped rib channel is least affected by rotation, which may be due to the complex nature of the secondary flow generated by the geometry. A higher pressure drop is associated with the W-shaped ribs than the 90 deg ribs, however, the overall thermal-hydraulic performance of the W-shaped ribs still exceeds that set by the 90 deg ribs.

Author(s):  
Justin A. Lamont ◽  
Srinath V. Ekkad

The effects of the Coriolis force and centrifugal buoyancy are well known in rotating internal serpentine coolant channels in turbine blades. As channel flow in rotation is highly complex, detailed knowledge of the heat transfer over a surface will greatly enhance the blade designer’s ability to predict hot spots so coolant may be distributed effectively. The present study uses a novel transient liquid crystal technique to measure heat transfer on a rotating two-pass channel surface with chilled inlet air. The present study examines the differences in heat transfer distributions of three channel types in rotation: smooth wall, 90° ribs, and W-shaped ribs. The two channels in the test section model radially inward and outward flow. To account for centrifugal buoyancy, cold air is passed through a room temperature test section. This ensures that buoyancy is acting in a similar direction to real turbine blades. Three parameters were controlled in the testing: inlet coolant-to-wall density ratio, channel Reynolds number, and Rotation number. Results were compared to previous studies with similar test conditions. The present study shows that the W-shaped ribs enhance heat transfer in all cases (stationary and rotating) approximately 2–3 times better than the 90° ribs. The W-shaped ribbed channel is least affected by rotation due to the complex nature of the flow generated by the geometry.


1995 ◽  
Vol 117 (3) ◽  
pp. 425-431 ◽  
Author(s):  
R. F. Martinez-Botas ◽  
G. D. Lock ◽  
T. V. Jones

Heat transfer measurements have been made in the Oxford University Cold Heat Transfer Tunnel employing the transient liquid crystal technique. Complete contours of the heat transfer coefficient have been obtained on the aerofoil surfaces of a large annular cascade of high-pressure nozzle guide vanes (mean blade diameter of 1.11 m and axial chord of 0.0664 m). The measurements are made at engine representative Mach and Reynolds numbers (exit Mach number 0.96 and Reynolds number 2.0 × 106). A novel mechanism is used to isolate five preheated blades in the annulus before an unheated flow of air passes over the vanes, creating a step change in heat transfer. The surfaces of interest are coated with narrow-band thermochromic liquid crystals and the color crystal change is recorded during the run with a miniature CCD video camera. The heat transfer coefficient is obtained by solving the one-dimensional heat transfer equation for all the points of interest. This paper will describe the experimental technique and present results of heat transfer and flow visualization.


Author(s):  
R. F. Martinez-Botas ◽  
G. D. Lock ◽  
T. V. Jones

Heat transfer measurements have been made in the Oxford University Cold Heat Transfer Tunnel employing the transient liquid crystal technique. Complete contours of the heat transfer coefficient have been obtained on the aerofoil surfaces of a large annular cascade of high pressure nozzle guide vanes (mean blade diameter of 1.11 m and axial chord of 0.0664 m). The measurements are made at engine representative Mach and Reynolds numbers (exit Mach number 0.96 and Reynolds number 2.0 × 106). A novel mechanism is used to isolate five preheated blades in the annulus before an unheated flow of air passes over the vanes, creating a step change in heat transfer. The surfaces of interest are coated with narrow-band thermochromic liquid crystals and the colour crystal change is recorded during the run with a miniature CCD video camera. The heat transfer coefficient is obtained by solving the one dimensional heat transfer equation for all the points of interest. This paper will describe the experimental technique and present results of heat transfer and flow visualisation.


Author(s):  
Justin A. Lamont ◽  
Srinath V. Ekkad ◽  
Mary Anne Alvin

The Coriolis force and centrifugal buoyancy have a significant effect on the cooling performance for rotating internal serpentine coolant channels in gas turbine blades. As coolant flow in rotation is highly complex, detailed knowledge of the heat transfer over a surface will greatly enhance the blade designer’s ability to predict hot spots so coolant may be distributed effectively. The present study uses a novel transient liquid crystal technique to measure heat transfer on a rotating, radially outward coolant channel, which is a simplified model of the actual coolant channels. Various rib types such as 90°, W, and M-shaped ribs of varying types are used to roughen the walls. The present study measures the effects of high rotation numbers (Ro) on the performance and heat transfer distribution of different rib types in developing flow. The present study measures how effective the ribs are up to Ro = 0.5. The Reynolds number (Re) is held constant at 12,000. Results show that in the developing region, the W and M-shaped “high-performance” ribs are just as effective as the simple 90° ribs for increasing heat transfer. The entrance effect in the developing region causes significantly high baseline heat transfer enhancement which may explain why ribs are not as effective as they are in the fully developed region. As the rotation number is increased, results show that the heat transfer on the trailing side increases, while the leading side decreases to a limit and remains constant. For all rotational cases, the W and M-shaped ribs show large changes to the heat transfer distributions on the leading and trailing sides.


Author(s):  
Robert J. Boyle ◽  
Louis M. Russell

Local Stanton numbers were experimentally determined for the endwall surface of a turbine vane passage. A six vane linear cascade having vanes with an axial chord of 13.81 cm was used. Results were obtained for Reynolds numbers based on inlet velocity and axial chord between 73,000 and 495,000. The test section was connected to a low pressure exhaust system. Ambient air was drawn into the test section, inlet velocity was controlled up to a maximum of 59.4 m/sec. The effect of the inlet boundary layer thickness on the endwall heat transfer was determined for a range of test section flow rates. The liquid crystal measurement technique was used to measure heat transfer. Endwall heat transfer was determined by applying electrical power to a foil heater attached to the cascade endwall. The temperature at which the liquid crystal exhibited a specific color was known from a calibration test. Lines showing this specific color were isotherms, and because of uniform heat generation they were also lines of nearly constant heat transfer. Endwall static pressures were measured, along with surveys of total pressure and flow angles at the inlet and exit of the cascade.


2012 ◽  
Vol 134 (8) ◽  
Author(s):  
Justin A. Lamont ◽  
Srinath V. Ekkad ◽  
Mary Anne Alvin

The effects of the Coriolis force are investigated in rotating internal serpentine coolant channels in turbine blades. For complex flow in rotating channels, detailed measurements of the heat transfer over the channel surface will greatly enhance the blade designers’ ability to predict hot spots so coolant may be distributed more effectively. The present study uses a novel transient liquid crystal technique to measure heat transfer in a rotating, radially outward channel with impingement jets. A simple case with a single row of constant pitch impinging jets with the crossflow effect is presented to demonstrate the novel liquid crystal technique and document the baseline effects for this type of geometry. The present study examines the differences in heat transfer distributions due to variations in jet Rotation number, Roj, and jet orifice-to-target surface distance (H/dj = 1,2, and 3). Colder air, below room temperature, is passed through a room temperature test section to cause a color change in the liquid crystals. This ensures that buoyancy is acting in a similar direction as in actual turbine blades where walls are hotter than the coolant fluid. Three parameters were controlled in the testing: jet coolant-to-wall temperature ratio, average jet Reynolds number, Rej, and average jet Rotation number, Roj. Results show, such as serpentine channels, the trailing side experiences an increase in heat transfer and the leading side experiences a decrease for all jet channel height-to-jet diameter ratios (H/dj). At a jet channel height-to-jet diameter ratio of 1, the crossflow from upstream spent jets greatly affects impingement heat transfer behavior in the channel. For H/dj = 2 and 3, the effects of the crossflow are not as prevalent as H/dj = 1: however, it still plays a detrimental role. The stationary case shows that heat transfer increases with higher H/dj values, so that H/dj = 3 has the highest results of the three examined. However, during rotation the H/dj = 2 case shows the highest heat transfer values for both the leading and trailing sides. The Coriolis force may have a considerable effect on the developing length of the potential core, affecting the resulting heat transfer on the target surface.


Author(s):  
G. Wagner ◽  
M. Kotulla ◽  
P. Ott ◽  
B. Weigand ◽  
J. von Wolfersdorf

The transient liquid crystal technique is nowadays widely used for measuring the heat transfer characteristics in gas turbine applications. Usually, the assumption is made that the wall of the test model can be treated as a flat and semi-infinite solid. This assumption is correct as long as the penetration depth of the heat compared to the thickness of the wall and to the radius of curvature is small. However, those two assumptions are not always respected for measurements near the leading edge of a blade. This paper presents a rigorous treatment of the curvature and finite wall thickness effects. The unsteady heat transfer for a hollow cylinder has been investigated analytically and a data reduction method taking into account curvature and finite wall thickness effects has been developed. Experimental tests made on hollow cylinder models have been evaluated using the new reduction method as well as the traditional semi-infinite flat plate approach and a third method that approximately accounts for curvature effects. It has been found that curvature and finite thickness of the wall have in some cases a significant influence on the obtained heat transfer coefficient. The parameters influencing the accuracy of the semi-infinite flat plate model and the approximate curvature correction are determined and the domains of validity are represented.


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