Loss Mechanisms of Interplatform Steps in a 1.5-Stage Axial Flow Turbine

2016 ◽  
Vol 139 (3) ◽  
Author(s):  
Robert Kluxen ◽  
Stephan Behre ◽  
Peter Jeschke ◽  
Yavuz Guendogdu

In this paper, the detailed steady and unsteady numerical investigations of a 1.5-stage axial flow turbine are conducted to determine the specific influence of interplatform steps in the first stator—as caused by deviations in manufacturing or assembly. A basic first stator design and a design consisting of a bow and endwall contours are compared. Apart from step height, the position and geometry of the interplatform border are varied for the basic design. To create the steps, every third stator vane was elevated, together with its platforms at hub and shroud, such that the flow capacity is only little affected. The results show that the effects of steps on the platform borders in front and aft of the first stator can be decoupled from those occurring on the interplatform steps. For the latter, being the main contributor to the additional loss, the intensity of recirculation zones and losses increase substantially when the platform border is located close to the suction side. Using a relative step height of 1.82% span, the entropy production doubles when compared to a position close to the pressure side, which can be explained by differences in local flow velocity level. Regarding a circular-arc-shaped platform, the losses can be more than halved—mainly due to lower included angles between step and endwall flow streamlines. The findings can be explained by a nondimensional relation of the local entropy production using local values for step height and characteristic flow quantities. Furthermore, a reduction in step height leads to an attenuation of the otherwise linear relationship between step height and entropy production, which is mainly due to lower local ratio of step height and boundary layer thickness. In the case of laminar or transitional flow regions on the endwall, typical for turbine rigs with low inlet turbulence and low-pressure turbines under cruise conditions, the steps lead to immediate local flow transition and thus substantially different results.

Author(s):  
Robert Kluxen ◽  
Stephan Behre ◽  
Peter Jeschke ◽  
Yavuz Guendogdu

In this paper detailed steady and unsteady numerical investigations of a 1.5 stage axial flow turbine are conducted to determine the specific influence of inter-platform steps in the first stator — as caused by deviations in manufacturing or assembly. A basic first stator design and a design consisting of a bow and endwall contours are compared. Apart from step height, the position and geometry of the inter-platform border are varied for the basic design. To create the steps, every third stator vane was elevated, together with its platforms at hub and shroud — such that the flow capacity is only little affected. The results show that the effects of steps on the platform borders in front and aft of the first stator can be decoupled from those occurring on the inter-platform steps. For the latter — being the main contributor to the additional loss — the intensity of recirculation zones and losses increase substantially when the platform border is located close to the suction side. Using a relative step height of 1.82 % span, the entropy production doubles when compared to a position close to the pressure side, which can be explained by differences in local flow velocity level. Regarding a circular-arc shape platform, the losses can be more than halved — mainly due to lower included angles between step and endwall flow streamlines. The findings can be explained by a non-dimensional relation of the local entropy production using local values for step height and characteristic flow quantities. Furthermore, a reduction in step height leads to an attenuation of the otherwise linear relationship between step height and entropy production, which is mainly due to lower local ratio of step height and boundary layer thickness. In the case of laminar or transitional flow regions on the endwall — typical for turbine rigs with low inlet turbulence and low-pressure turbines under cruise conditions — steps lead to immediate local flow transition and thus substantially different results.


Aerospace ◽  
2021 ◽  
Vol 8 (1) ◽  
pp. 12
Author(s):  
Marco Porro ◽  
Richard Jefferson-Loveday ◽  
Ernesto Benini

This work focuses its attention on possibilities to enhance the stability of an axial compressor using a casing treatment technique. Circumferential grooves machined into the case are considered and their performances evaluated using three-dimensional steady state computational simulations. The effects of rectangular and new T-shape grooves on NASA Rotor 37 performances are investigated, resolving in detail the flow field near the blade tip in order to understand the stall inception delay mechanism produced by the casing treatment. First, a validation of the computational model was carried out analysing a smooth wall case without grooves. The comparisons of the total pressure ratio, total temperature ratio and adiabatic efficiency profiles with experimental data highlighted the accuracy and validity of the model. Then, the results for a rectangular groove chosen as the baseline case demonstrated that the groove interacts with the tip leakage flow, weakening the vortex breakdown and reducing the separation at the blade suction side. These effects delay stall inception, improving compressor stability. New T-shape grooves were designed keeping the volume as a constant parameter and their performances were evaluated in terms of stall margin improvement and efficiency variation. All the configurations showed a common efficiency loss near the peak condition and some of them revealed a stall margin improvement with respect to the baseline. Due to their reduced depth, these new configurations are interesting because they enable the use of a thinner light-weight compressor case as is desirable in aerospace applications.


Author(s):  
Cengiz Camci ◽  
Debashis Dey ◽  
Levent Kavurmacioglu

This paper deals with an experimental investigation of aerodynamic characteristics of full and partial-length squealer rims in a turbine stage. Full and partial-length squealer rims are investigated separately on the pressure side and on the suction side in the “Axial Flow Turbine Research Facility” (AFTRF) of the Pennsylvania State University. The streamwise length of these “partial squealer tips” and their chordwise position are varied to find an optimal aerodynamic tip configuration. The optimal configuration in this cold turbine study is defined as the one that is minimizing the stage exit total pressure defect in the tip vortex dominated zone. A new “channel arrangement” diverting some of the leakage flow into the trailing edge zone is also studied. Current results indicate that the use of “partial squealer rims” in axial flow turbines can positively affect the local aerodynamic field by weakening the tip leakage vortex. Results also show that the suction side partial squealers are aerodynamically superior to the pressure side squealers and the channel arrangement. The suction side partial squealers are capable of reducing the stage exit total pressure defect associated with the tip leakage flow to a significant degree.


2020 ◽  
Vol 142 (10) ◽  
Author(s):  
Jin-yuan Qian ◽  
Jia-yi Wu ◽  
Zhi-xin Gao ◽  
Zhi-jiang Jin

Abstract Compared to conventional globe valves, the pilot-control globe valve (PCGV) possesses advantages of lower energy consumption and higher space utilization. In order to analyze the effects of pilot pipe and damping orifice arrangements, this work proposes four PCGVs and conducts simulations to compare their overall performances, overall flow characteristics, and local flow characteristics around the valve core. In general, the arrangement of the pilot pipe has larger effects on the hydroperformances of PCGVs than the arrangement of the damping orifice. The pipe-parallel-mounted type PCGV performs better in hydroperformance than the pipe-perpendicular-mounted type PCGV, and thus is recommended in practice. As the specified valve core travel increases, the flow resistance of PCGVs decreases and the flow capacity of PCGVs increases. However, overlarge specified valve core travel has little effects on the flow resistance and flow capacity of PCGVs. Besides, the increased specified valve core travel could effectively reduce the wear induced by the uneven pressure distribution on the external lateral face of valve core, but it has little effect on the wear induced by the uneven pressure distribution on the bottom face. For all pipe-perpendicular-mounted type PCGVs, the variation of axial force imposed on the valve core relative to the specific valve core travel presents similar tendencies under different incoming flow velocity within the scope of the investigation, which could be concluded into a fitting equation. This work could be referred for the optimization of PCGVs and other similar valves.


Author(s):  
Xi Shen ◽  
Desheng Zhang ◽  
Bin Xu ◽  
Yongxin Jin ◽  
Xiongfa Gao

Abstract The Detached Eddy Simulation (DES) has been used to simulate the pressure fluctuation of the impeller in an axial flow pump. The results were combined with experiments including high-speed photography and transient pressure measurements to investigate the unstable flow induced by tip leakage vortex (TLV). Numerical results show that maximum predictive error values of head is 2.9%, compared with experimental results. The pressure fluctuation at different monitoring points present a certain regularity, with 3 peaks and 3 troughs in a period, corresponding to the number of blades. The amplitude of pressure fluctuation at P1 (impeller inlet) is the highest among those monitoring points, where the amplitude decreases with the flow rates. The dominant frequency of pressure fluctuation at impeller under cavitation condition is the blade passing frequency (BPF). Besides, there are also N* = 6, 9, 12 and other more harmonic frequencies. The cavitation flow was analyzed with the pressure fluctuation of the blade tip. For the existence of the pressure difference between pressure side and suction side, the pressure at monitoring points change alternately. The amplitude of the fluctuation near tip is affected seriously by the cavitation bubbles, as the cavitation could is a low pressure region with unstable fluctuation.


Author(s):  
Chiara Palomba

Rotating stall is an instability phenomenon that arises in axial flow compressors when the flow is reduced at constant rotational speed. It is characterised by the onset of rotating perturbations in the flow field accompanied by either an abrupt or gradual decrease of performances. Although the flow field is unsteady and non axisymmetric, the global operating point is stable and a stalled branch of performance curve may be experimentally determined. The number, rotational speed, circumferential extension of the rotating perturbed flow regions named rotating cells may vary from one compressor to another and may depend on the throttle position. The present work focuses on the interaction between local flow parameters and global compressor performance parameters with the aim of reaching a better understanding of the phenomenon. Starting from the Day, Greitzer and Cumpsty [1] model the detailed flow conditions during rotating stall are studied and related to the global performance parameters. This is done both to verify if the compressor under examination fits to the model and if the detailed flow structure may highlight the physics that in the simple model may hide behind the correlation’s used.


2019 ◽  
Vol 141 (6) ◽  
Author(s):  
Digvijay S. Rawat ◽  
Mathieu Pourquie ◽  
Christian Poelma

Computational fluid dynamics (CFD) is a powerful method to investigate aneurysms. The primary focus of most investigations has been to compute various hemodynamic parameters to assess the risk posed by an aneurysm. Despite the occurrence of transitional flow in aneurysms, turbulence has not received much attention. In this article, we investigate turbulence in the context of abdominal aortic aneurysms (AAA). Since the clinical practice is to diagnose an AAA on the basis of its size, hypothetical axisymmetric geometries of various sizes are constructed. In general, just after the peak systole, a vortex ring is shed from the expansion region of an AAA. As the ring advects downstream, an azimuthal instability sets in and grows in amplitude thereby destabilizing the ring. The eventual breakdown of the vortex ring into smaller vortices leads to turbulent fluctuations. A residence time study is also done to identify blood recirculation zones, as a recirculation region can lead to degradation of the arterial wall. In some of the geometries simulated, the enhanced local mixing due to turbulence does not allow a recirculation zone to form, whereas in other geometries, turbulence had no effect on them. The location and consequence of a recirculation zone suggest that it could develop into an intraluminal thrombus (ILT). Finally, the possible impact of turbulence on the oscillatory shear index (OSI), a hemodynamic parameter, is explored. To conclude, this study highlights how a small change in the geometric aspects of an AAA can lead to a vastly different flow field.


2012 ◽  
Vol 134 (5) ◽  
Author(s):  
Yanhui Wu ◽  
Qingpeng Li ◽  
Jiangtao Tian ◽  
Wuli Chu

To investigate the pre-stall behavior of an axial flow compressor rotor, which was experimentally observed with spike-type stall inception, systematic experimental and whole-passage simulations were laid out to analyze the internal flow fields in the test rotor. In this part, emphases were put on the analyses of the flow fields of whole-passage simulation, which finally diverged, and the objective was to uncover the flow mechanism of short length scale disturbance (or spike) emergence. The numerical result demonstrated that the test rotor was of spike-type stall initiation. The numerical probes, arranged ahead of the rotor to monitor the static pressure variation, showed that there first appear two pips on the curves. After one rotor revolution, there was only one pip left, spreading at about 33.3% rotor speed. This propagation speed was almost the same as that of the spike observed in experiments. The further analysis of the flow field revealed a concentrated blockage sector on the flow annuls ahead of rotor developed gradually with the self-adjustment of flow fields. The two pins on monitoring curves corresponded to two local blockage regions in near-tip passages, and were designated as B1 and B2, respectively. The correlation between the tip secondary vortices (TSVs) in the preceding and native passages was the flow mechanism for propagation of B2 and B1, thereby leading to their spread speed approximate to the active period of the TSV in one passage. Furthermore, the self-sustained unsteady cycle of TSVs was the underlying flow mechanism for the occurrence of the so-called “tip clearance spillage flow” and “tip clearance backflow.” Because B2 was the tip-front of the blockage sector, TSVs associated with its propagation became stronger and stronger, so that the “tip clearance backflow” induced by it was capable of spilling into the next passage below the blade tip. This phenomenon was regarded as the threshold event where B2 started to evolve into a spike. The distinctive flow feature during the development stage of the spike was the occurrence of a separation focus on the suction side in the affected passages, which changed the self-sustained unsteady cycle of the TSV substantially. A three-dimensional vortex originating from this focus led to a drastic increase in the strength of the TSV, which, in turn, led to a rapid increase in the “tip clearance backflow” induced by the TSV and the radial extent of spillage flow.


2013 ◽  
Vol 135 (3) ◽  
Author(s):  
A. T. Simpson ◽  
S. W. T. Spence ◽  
J. K. Watterson

An extensive experimental program has been carried out on a 135 mm tip diameter radial turbine using a variety of stator designs, in order to facilitate direct performance comparisons of varying stator vane solidity and the effect of varying the vaneless space. A baseline vaned stator was designed using commercial blade design software, having 15 vanes and a vane trailing edge to rotor leading edge radius ratio (Rte/rle) of 1.13. Two additional series of stator vanes were designed and manufactured; one series having varying vane numbers of 12, 18, 24, and 30, and a further series with Rte/rle ratios of 1.05, 1.175, 1.20, and 1.25. As part of the design process a series of CFD simulations were carried out in order to guide design iterations towards achieving a matched flow capacity for each stator. In this way the variations in the measured stage efficiency could be attributed to the stator passages only, thus allowing direct comparisons to be made. Interstage measurements were taken to capture the static pressure distribution at the rotor inlet and these measurements were then used to validate subsequent numerical models. The overall losses for different stators have been quantified and the variations in the measured and computed efficiency were used to recommend optimum values of vane solidity and Rte/rle.


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