Three-Dimensional Printed Dielectric Substrates for Radio Frequency Applications

2017 ◽  
Vol 139 (2) ◽  
Author(s):  
Vana Snigdha Tummala ◽  
Ahsan Mian ◽  
Nowrin H. Chamok ◽  
Dhruva Poduval ◽  
Mohammod Ali ◽  
...  
Keyword(s):  
Radio Frequency ◽  
Volume Fraction ◽  
Solid Volume Fraction ◽  
Three Dimensional ◽  
Acrylonitrile Butadiene Styrene ◽  
Volume Fractions ◽  
The Core ◽  
Sandwich Construction ◽  
3D Printed ◽  
Rf Antenna

Engineered porous structures are being used in many applications including aerospace, electronics, biomedical, and others. The objective of this paper is to study the effect of three-dimensional (3D)-printed porous microstructure on the dielectric characteristics for radio frequency (RF) antenna applications. In this study, a sandwich construction made of a porous acrylonitrile butadiene styrene (ABS) thermoplastic core between two solid face sheets has been investigated. The porosity of the core structure has been varied by changing the fill densities or percent solid volume fractions in the 3D printer. Three separate sets of samples with dimensions of 50 mm × 50 mm × 5 mm are created at three different machine preset fill densities each using LulzBot and Stratasys dimension 3D printers. The printed samples are examined using a 3D X-ray microscope to understand pore distribution within the core region and uniformity of solid volumes. The nondestructively acquired 3D microscopy images are then postprocessed to measure actual solid volume fractions within the samples. This measurement is important specifically for dimension-printed samples as the printer cannot be set for any specific fill density. The experimentally measured solid volume fractions are found to be different from the factory preset values for samples prepared using LulzBot printer. It is also observed that the resonant frequency for samples created using both the printers decreases with an increase in solid volume fraction, which is intuitively correct. The results clearly demonstrate the ability to control the dielectric properties of 3D-printed structures based on prescribed fill density.

scholarly journals On the Post-Processing of 3D-Printed ABS Parts

Polymers ◽  
2021 ◽  
Vol 13 (10) ◽  
pp. 1559
Author(s):  
Mohammad Reza Khosravani ◽  
Jonas Schüürmann ◽  
Filippo Berto ◽  
Tamara Reinicke
Keyword(s):  
Surface Treatment ◽  
Fused Deposition Modeling ◽  
Three Dimensional ◽  
Acrylonitrile Butadiene Styrene ◽  
Experimental Tests ◽  
Fracture Load ◽  
Post Processing ◽  
Fused Deposition ◽  
Dog Bone ◽  
3D Printed

Application of Additive Manufacturing (AM) has significantly increased in the past few years. AM also known as three-dimensional (3D) printing has been currently used in fabrication of prototypes and end-use products. Considering the new applications of additively manufactured components, it is necessary to study structural details of these parts. In the current study, influence of a post-processing on the mechanical properties of 3D-printed parts has been investigated. To this aim, Acrylonitrile Butadiene Styrene (ABS) material was used to produce test coupons based on the Fused Deposition Modeling (FDM) process. More in deep, a device was designed and fabricated to fix imperfection and provide smooth surfaces on the 3D-printed ABS specimens. Later, original and treated specimens were subjected to a series of tensile loads, three-point bending tests, and water absorption tests. The experimental tests indicated fracture load in untreated dog-bone shaped specimen was 2026.1 N which was decreased to 1951.7 N after surface treatment. Moreover, the performed surface treatment was lead and decrease in tensile strength from 29.37 MPa to 26.25 MPa. Comparison of the results confirmed effects of the surface modification on the fracture toughness of the examined semi-circular bending components. Moreover, a 3D laser microscope was used for visual investigation of the specimens. The documented results are beneficial for next designs and optimization of finishing processes.

Dispersion of solids in fracturing flows of yield stress fluids

2017 ◽  
Vol 830 ◽  
pp. 93-137 ◽  
Author(s):  
S. Hormozi ◽  
I. A. Frigaard
Keyword(s):  
Yield Stress ◽  
Volume Fraction ◽  
Solid Volume Fraction ◽  
Three Dimensional ◽  
Process Variations ◽  
Model Framework ◽  
Shear Rates ◽  
Low Viscosity ◽  
High Shear Rates ◽  
Solids Concentration

Solids dispersion is an important part of hydraulic fracturing, both in helping to understand phenomena such as tip screen-out and spreading of the pad, and in new process variations such as cyclic pumping of proppant. Whereas many frac fluids have low viscosity, e.g. slickwater, others transport proppant through increased viscosity. In this context, one method for influencing both dispersion and solids-carrying capacity is to use a yield stress fluid as the frac fluid. We propose a model framework for this scenario and analyse one of the simplifications. A key effect of including a yield stress is to focus high shear rates near the fracture walls. In typical fracturing flows this results in a large variation in shear rates across the fracture. In using shear-thinning viscous frac fluids, flows may vary significantly on the particle scale, from Stokesian behaviour to inertial behaviour across the width of the fracture. Equally, according to the flow rates, Hele-Shaw style models give way at higher Reynolds number to those in which inertia must be considered. We develop a model framework able to include this range of flows, while still representing a significant simplification over fully three-dimensional computations. In relatively straight fractures and for fluids of moderate rheology, this simplifies into a one-dimensional model that predicts the solids concentration along a streamline within the fracture. We use this model to make estimates of the streamwise dispersion in various relevant scenarios. This model framework also predicts the transverse distributions of the solid volume fraction and velocity profiles as well as their evolutions along the flow part.

Fluid flow and heat transfer of a stratified system during natural convection – influence of chamfered corners

2019 ◽  
Vol 29 (2) ◽  
pp. 470-486 ◽  
Author(s):  
Alireza Rahimi ◽  
Aravindhan Surendar ◽  
Aygul Z. Ibatova ◽  
Abbas Kasaeipoor ◽  
Emad Hasani Malekshah
Keyword(s):  
Heat Transfer ◽  
Fluid Flow ◽  
Natural Convection ◽  
Entropy Generation ◽  
Volume Fraction ◽  
Solid Volume Fraction ◽  
Three Dimensional ◽  
Immiscible Fluids ◽  
Content Type ◽  
Flow And Heat Transfer

Purpose This paper aims to investigate the three-dimensional natural convection and entropy generation in the rectangular cuboid cavities included by chamfered triangular partition made by polypropylene. Design/methodology/approach The enclosure is filled by multi-walled carbon nanotubes (MWCNTs)-H2O nanofluid and air as two immiscible fluids. The finite volume approach is used for computation. The fluid flow and heat transfer are considered with combination of local entropy generation due to fluid friction and heat transfer. Moreover, a numerical method is developed based on three-dimensional solution of Navier–Stokes equations. Findings Effects of side ratio of triangular partitions (SR = 0.5, 1 and 2), Rayleigh number (103 < Ra < 105) and solid volume fraction (f = 0.002, 0.004 and 0.01 Vol.%) of nanofluid are investigated on both natural convection characteristic and volumetric entropy generation. The results show that the partitions can be a suitable method to control fluid flow and energy consumption, and three-dimensional solutions renders more accurate results. Originality/value The originality of this work is to study the three-dimensional natural convection and entropy generation of a stratified system.

scholarly journals Effects of Hooked-End Steel Fiber Geometry and Volume Fraction on the Flexural Behavior of Concrete Pedestrian Decks

2019 ◽  
Vol 9 (6) ◽  
pp. 1241 ◽  
Author(s):  
Seung-Jung Lee ◽  
Doo-Yeol Yoo ◽  
Do-Young Moon
Keyword(s):  
Flexural Strength ◽  
Steel Fiber ◽  
Volume Fraction ◽  
Three Dimensional ◽  
High Strength ◽  
Flexural Behavior ◽  
Multiple Cracks ◽  
Fiber Volume ◽  
Volume Fractions ◽  
Steel Rebars

This study investigates the effects of hooked-end fiber geometry and volume fraction on the flexural behavior of concrete pedestrian decks. To achieve this, three different fiber geometries, i.e., three-dimensional (3D), four-dimensional (4D), and five-dimensional (5D), and volume fractions of 0.37%, 0.6%, and 1.0% were considered. Test results indicate that a higher number of hook ends can more effectively enhance the flexural strength and flexural strength margin at all volume fractions than a lower number, so that the order of effectiveness of hooked-end fibers on the flexural strength parameters was as follows: 5D > 4D > 3D. To satisfy the ductility index of 0.39, the amounts of 3D, 4D, and 5D hooked steel fibers should be in the range of 0.98%‒1.10%. Moreover, at a fiber volume fraction of 1.0%, only multiple cracking behaviors were observed, and the numerical results indicated that the volume fraction should be equal to 1.0% to guarantee a deflection-hardening response of pedestrian decks, regardless of the hooked-end fiber geometry. Consequently, a 1.0% by volume of hooked-end steel fiber is recommended to replace the minimum longitudinal steel rebars and guarantee a ductile flexural behavior with multiple cracks for pedestrian decks made of high-strength concrete.

Computational Study of Slurry Flow in Pipes to Determine Profiles Sensed in Near Infrared Slurry Measurements

2011 ◽  
Author(s):  
V. Pasangulapati ◽  
N. R. Kesana ◽  
G. Sharma ◽  
F. W. Chambers ◽  
M. E. McNally ◽  
...  
Keyword(s):  
Near Infrared ◽  
Volume Fraction ◽  
Solid Phase ◽  
Computational Study ◽  
Solid Volume Fraction ◽  
Density Ratio ◽  
Optical Measurements ◽  
Concentration Profiles ◽  
Horizontal Pipe ◽  
Volume Fractions

It is desired to perform accurate Near Infrared sensor measurements of slurries flowing in pipes leaving large batch reactors. A concern with these measurements is the degree to which the slurry sensed is representative of the material in the reactor and flowing through the pipe. Computational Fluid Dynamics (CFD) has been applied to the flow in the pipe to determine the flow fields and the concentration profiles seen by the sensors. The slurry was comprised of a xylene liquid phase and an ADP (2-amino-4, 6-dimethylpyrimidine) solid phase with a density ratio of 1.7. Computations were performed for a horizontal pipe with diameter 50.8 mm, length 2.032 m, and 1.76 m/s and 3.26 m/s mixture velocities. The corresponding pipe Reynolds numbers were 1.19E+05 and 2.21E+05. The flow through a slotted cylindrical probe inserted radially in the pipe also was considered. Spherical slurry particles with diameters from 10 μm to 1000 μm were considered with solid volume fractions of 12%, 24%, and 35%. Computations were performed with ANSYS FLUENT 12 software using the Realizable k-ε turbulence model and the enhanced wall treatment function. Comparisons of computed vertical profiles of solid volume fraction to results in the literature showed good agreement. Symmetric, nearly flat solid volume fraction profiles were observed for 38 μm particles for all three initial solid volume fractions. Asymmetric solid volume fraction profiles with greater values toward the bottom were observed for the larger particles. Changes in the profiles of turbulent kinetic energy also were observed. These changes are important for optical measurements which depend upon the mean concentration profiles as well as the turbulent motion of the slurry particles.

scholarly journals Acoustic Performance of 3D Printed Nanocomposite Earmuff

2015 ◽  
Vol 8 (1) ◽  
pp. 180 ◽  
Author(s):  
Saeid Ahmadi ◽  
Parvin Nassiri ◽  
Ismaeil Ghasemi ◽  
Mohammad R. Monazzam Ep
Keyword(s):  
Noise Reduction ◽  
Three Dimensional ◽  
Acrylonitrile Butadiene Styrene ◽  
Good Choice ◽  
Noise Attenuation ◽  
Test Fixture ◽  
Acoustic Performance ◽  
Twin Screw ◽  
3D Printed ◽  
Protection Devices

INTRODUCTION: Hearing protection devices are one of the primary noise reduction tools in developing countries. This study is intended to produce and apply acrylonitrile butadiene styrene (ABS)/clay nanocomposites to fabricate a laboratory single cup earmuffs and then compare it with double cup and single cup pure ABS earmuffs in terms of noise attenuation performance and comfort. In addition, the noise attenuation performance of single cup pure ABS earmuffs is compared with double cup pure ABS earmuffs. METHODS: ABS/nanoclay filament was fabricated using a twin screw extruder. A three dimensional (3D) printing machine and a 3D model of earcup, designed by solid work software, were applied to print single and double cup earmuffs using ABS/nanoclay composite and pure ABS filaments. Finally, using an acoustic test fixture, objective noise attenuation test was performed on three different types of earmuffs, including with and without nano material and a secondary cup. Moreover, earmuffs weight was measured as a comfort component. RESULTS: Insertion loss and calculated noise reduction rating (NRR) of single cup ABS/nanoclay earmuffs (NRR=19.4 dB) and double cup pure ABS earmuffs (NRR=18.93 dB) were improved in comparison with single cup pure ABS earmuffs (NRR=15.7 dB). Additionally, both single cup earmuffs were significantly lighter than double cup earmuffs. Although single cup nano and double cup earmuffs had nearly the same attenuation performance, single cup nano earmuffs were 74 gr lighter than double cup earmuffs, so with reference to comfort, single cup nano earmuffs will probably be more acceptable. CONCLUSIONS: From this survey it might be concluded that, even though single cup ABS/nanoclay earmuffs was lighter than double cup pure ABS earmuffs, it had approximately more attenuation performance in comparison with double cup pure ABS earmuffs. Consequently, users are probably more prone to wear light- weight single cup ABS/nanoclay earmuffs as a result of improved comfort. In short, ABS/nanoclay composite can be considered a good choice in products with the necessity of high acoustic performance and low weight.CallSend SMSAdd to SkypeYou'll need Skype CreditFree via Skype

Investigations for Wax Coated 3D Printed Hybrid Patterns for Partial Dentures

2019 ◽  
Author(s):  
Kamaljit Singh Boparai ◽  
Gurpartap Singh ◽  
Rupinder Singh ◽  
Sarabjit Singh
Keyword(s):  
Fused Deposition Modeling ◽  
Three Dimensional ◽  
Surface Hardness ◽  
Dimensional Accuracy ◽  
Acrylonitrile Butadiene Styrene ◽  
Processing Technique ◽  
Patient Specific ◽  
Fused Deposition ◽  
3D Printed

Abstract In this work, 3D printed master patterns of acrylonitrile butadiene styrene (ABS) thermoplastic material have been used for the preparation of Ni-Cr based functional prototypes as partial dentures (PD). The study started with patient specific three dimensional (3D), CAD data (fetched through scanning). This data was used for preparation of .STL file for printing of master patterns on fused deposition modeling (FDM) setup. The 3D printed master patterns were further wax coated to reduce the surface irregularities (as cost effective post processing technique). The hybrid patterns were subjected to investment casting for the preparation of Ni-Cr based PD. The finally prepared functional prototypes as PD were optimized for dimensional accuracy, surface finish and surface hardness as responses. The results are visualized and supported by photomicrographs and in-vitro analysis.

A Rate-Independent Constitutive Model for Square Honeycomb Core

Aerospace ◽  
2004 ◽  
Author(s):  
Zhenyu Xue
Keyword(s):  
Constitutive Model ◽  
Blast Resistance ◽  
Three Dimensional ◽  
Honeycomb Core ◽  
Plate Structures ◽  
The Core ◽  
Sandwich Construction ◽  
Alternative Means ◽  
Anisotropic Elastic ◽  
Numerical Finite Element

All-metal sandwich construction with square honeycomb core holds promise for significant improvements in stiffness, strength and blast resistance for built-up plate structures. Analysis of the performance of sandwich plates under various loads, static and dynamic, requires modeling of face sheets and core with some fidelity. While it is possible to model full geometric details of the core for a few selected problems, this is unnecessary and unrealistic for larger complex structures under general loadings. A continuum constitutive model is recently developed as alternative means of modeling the cores. The constitutive model falls within the framework of a compressible rate-independent, anisotropic elastic-plastic solid. A multi-scale computing approach based on it has been developed for modeling the sandwich structures. The validity of the approach is established by comparing numerical finite element simulations using the model with those obtained by a full three-dimensional meshing of the core geometry for a clamped sandwich plate with square honeycomb core subject to uniform pressure load. Limitations of the model are also discussed.

scholarly journals Progress on numerical simulation of nanofluids: impact of an isothermal spherical partition on the mixed convection of nanofluids within cubic enclosures

2020 ◽  
Vol 307 ◽  
pp. 01016
Author(s):  
A. BOUTRA ◽  
K. RAGUI ◽  
N. LABSI ◽  
Y.K. BENKAHLA ◽  
R BENNACER
Keyword(s):  
Lattice Boltzmann ◽  
Volume Fraction ◽  
Solid Volume Fraction ◽  
Three Dimensional ◽  
Three Dimensions ◽  
Numerical Code ◽  
Three Dimensional Flow ◽  
Boltzmann Method ◽  
Do So

The main objective of our work is to light out the three-dimensional flow of an Ag-water nanofluid within a lid-driven cubical space which equipped with a spherical heater into its center. Due to its crucial role in the characterization of the main transfer within such configurations, impact of some parameters is widely inspected. It consists the Richardson value (0,05 to 50), the solid volume fraction (0% to 10%), as well as the heater geometry (10% ≤ d ≤ 25%). To do so, a numerical code based on the Lattice-Boltzmann method, coupled with a finite difference one, is used. The latter has been validated after comparison between the present results and those of the literature. It is to note that the three dimensions D3Q19 model is adopted based on a cubic Lattice, where each pattern of the latter is characterized by nineteen discrete speeds.

Squeeze Casting of Semi-Solid A356 Alloy

2014 ◽  
Vol 217-218 ◽  
pp. 436-441
Author(s):  
Xiang Jie Yang ◽  
Ming Wang ◽  
Liang Sheng Ding ◽  
Hong Min Guo ◽  
Xu Bo Liu
Keyword(s):  
Cross Section ◽  
Squeeze Casting ◽  
Volume Fraction ◽  
Solid Volume Fraction ◽  
Three Dimensional ◽  
A356 Alloy ◽  
Equivalent Diameter ◽  
Squeeze Cast ◽  
Cast Product ◽  
Semi Solid

the rheo-squeeze casting (Rheo-SQC) combining the rheocasting and the SQC was developed, in which semi-solid slurry was produced by the low superheat pouring with a shearing field (LSPSF) process. The three dimensional morphology of the primary α-Al phase and the rest spacing of slurry prepared by LSPSF process have been reconstructed and visualized, and the microstructures of squeeze cast A356 alloy have been obtained. Based on the three dimensional microstructure reconstructed, their three dimensional characterizations such as solid volume fraction, equivalent diameter of the extracted primary α-Al phase were measured and calculated, and the microstructures of cross section of squeeze cast product were investigated.

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