Dynamic Characterization of an Integral Squeeze Film Bearing Support Damper for a Supercritical Co2 Expander

2017 ◽  
Vol 140 (5) ◽  
Author(s):  
Bugra Ertas ◽  
Adolfo Delgado ◽  
Jeffrey Moore
Keyword(s):  
High Speed ◽  
Dynamic Performance ◽  
Mechanical Impedance ◽  
Squeeze Film ◽  
Fluid Inertia ◽  
Inertia Effects ◽  
Damping Behavior ◽  
Impedance Testing ◽  
Stiffness And Damping ◽  
Onset Of Cavitation

The present work advances experimental results and analytical predictions on the dynamic performance of an integral squeeze film damper (ISFD) for application in a high-speed super-critical CO2 (sCO2) expander. The test campaign focused on conducting controlled orbital motion mechanical impedance testing aimed at extracting stiffness and damping coefficients for varying end seal clearances, excitation frequencies, and vibration amplitudes. In addition to the measurement of stiffness and damping, the testing revealed the onset of cavitation for the ISFD. Results show damping behavior that is constant with vibratory velocity for each end seal clearance case until the onset of cavitation/air ingestion, while the direct stiffness measurement was shown to be linear. Measurable added inertia coefficients were also identified. The predictive model uses an isothermal finite element method to solve for dynamic pressures for an incompressible fluid using a modified Reynolds equation accounting for fluid inertia effects. The predictions revealed good correlation for experimentally measured direct damping, but resulted in grossly overpredicted inertia coefficients when compared to experiments.

Dynamic Characterization of an Integral Squeeze Film Bearing Support Damper for a Supercritical CO2 Expander

2017 ◽  
Author(s):  
Bugra Ertas ◽  
Adolfo Delgado ◽  
Jeffrey Moore
Keyword(s):  
High Speed ◽  
Dynamic Performance ◽  
Mechanical Impedance ◽  
Squeeze Film ◽  
Fluid Inertia ◽  
Inertia Effects ◽  
Damping Behavior ◽  
Impedance Testing ◽  
Stiffness And Damping ◽  
Onset Of Cavitation

The present work advances experimental results and analytical predictions on the dynamic performance of an integral squeeze film damper (ISFD) for application in a high-speed super-critical CO2 (sCO2) expander. The test campaign focused on conducting controlled orbital motion mechanical impedance testing aimed at extracting stiffness and damping coefficients for varying end seal clearances, excitation frequencies, and vibration amplitudes. In addition to the measurement of stiffness and damping; the testing revealed the onset of cavitation for the ISFD. Results show damping behavior that is constant with vibratory velocity for each end seal clearance case until the onset of cavitation/air ingestion, while the direct stiffness measurement was shown to be linear. Measurable added inertia coefficients were also identified. The predictive model uses an isothermal finite element method to solve for dynamic pressures for an incompressible fluid using a modified Reynolds equation accounting for fluid inertia effects. The predictions revealed good correlation for experimentally measured direct damping, but resulted in grossly overpredicted inertia coefficients when compared to experiments.

scholarly journals Squeeze Film Dampers Executing Small Amplitude Circular-Centered Orbits in High-Speed Turbomachinery

2016 ◽  
Vol 2016 ◽  
pp. 1-16 ◽  
Author(s):  
Sina Hamzehlouia ◽  
Kamran Behdinan
Keyword(s):  
Pressure Distribution ◽  
Small Amplitude ◽  
High Speed ◽  
Fluid Film ◽  
Distribution Model ◽  
Squeeze Film ◽  
Fluid Inertia ◽  
Inertia Effects ◽  
Squeeze Film Dampers ◽  
Reaction Forces

This work represents a pressure distribution model for finite length squeeze film dampers (SFDs) executing small amplitude circular-centered orbits (CCOs) with application in high-speed turbomachinery design. The proposed pressure distribution model only accounts for unsteady (temporal) inertia terms, since based on order of magnitude analysis, for small amplitude motions of the journal center, the effect of convective inertia is negligible relative to unsteady (temporal) inertia. In this work, the continuity equation and the momentum transport equations for incompressible lubricants are reduced by assuming that the shapes of the fluid velocity profiles are not strongly influenced by the inertia forces, obtaining an extended form of Reynolds equation for the hydrodynamic pressure distribution that accounts for fluid inertia effects. Furthermore, a numerical procedure is represented to discretize the model equations by applying finite difference approximation (FDA) and to numerically determine the pressure distribution and fluid film reaction forces in SFDs with significant accuracy. Finally, the proposed model is incorporated into a simulation model and the results are compared against existing SFD models. Based on the simulation results, the pressure distribution and fluid film reaction forces are significantly influenced by fluid inertia effects even at small and moderate Reynolds numbers.

Lubricant Inertia in Water Lubricated Bearings

2017 ◽  
Author(s):  
Xin Deng ◽  
Cori Watson ◽  
Brian Weaver ◽  
Houston Wood ◽  
Roger Fittro
Keyword(s):  
High Speed ◽  
Reynolds Equation ◽  
Current Status ◽  
Shear Stresses ◽  
Turbulent Regime ◽  
Fluid Inertia ◽  
Film Pressure ◽  
Inertia Effects ◽  
Inertia Model ◽  
Stiffness And Damping

Oil-lubricated bearings are widely used in high speed rotating machines such as those used in the aerospace and automotive industries. However, with some applications including underwater machinery and environmentally friendly applications, water lubricated bearings have become increasingly used. Due to the different fluid properties between oil and water — namely viscosity — the use of water increases the Reynolds numbers drastically and, therefore, makes water-lubricated bearings prone to turbulence and fluid inertia effects. In other words, the linear approximation of the fluid film reaction forces due to the stiffness and damping parameters — as suggested in the traditional Reynolds equation — is not adequate and should be amended to include lubricant added mass. This is because water-lubricated bearings exhibit large lubricant inertia forces on the order of viscous forces. Additionally, stiffness and damping coefficients should be calculated with the turbulence effects included. The aim of this study was to investigate the methodology of modifying the traditional Reynolds equation to include lubricant inertia effects. This paper reviews the current status of research in the lubricant inertia of bearings and explores the development of methodologies to modify the Reynolds equation to include lubricant inertia in bearings. The Reynolds equation is a partial differential equation governing the pressure distribution of thin viscous fluid films in lubrication theory. The thin film hypothesis is used to directly relate the bearing film thickness to the lubricant film pressure. Adding lubricant inertia to the Reynolds equation is vital to improving the accuracy of the bearing model and more specifically its film pressure which is essential to predicting load carrying capabilities. The film pressure relates the gradient of the velocity tensor through the Reynolds equation, and resulting shear stresses then allow the turbulent momentum equations to be written in terms of an eddy-viscosity value. An extended Reynolds equation should be developed which takes into account turbulence and both convective and temporal inertia. The most complete form of the temporal inertia effect model should be developed and applied to the turbulent regime, consisting of both primary and secondary temporal inertia terms. The convective inertia model follows Constantinescu’s approach. This analysis develops a lubricant inertia model applicable to water-lubricated bearings. The results of this study could aid in improving future designs and models of water-lubricated bearings.

Ball bearing turbocharger vibration management: application on high speed balancer

2020 ◽  
Vol 21 (6) ◽  
pp. 619
Author(s):  
Kostandin Gjika ◽  
Antoine Costeux ◽  
Gerry LaRue ◽  
John Wilson
Keyword(s):  
Dynamic Behavior ◽  
High Speed ◽  
Internal Combustion Engines ◽  
Ball Bearing ◽  
Squeeze Film ◽  
Design And Technology ◽  
Squeeze Film Damper ◽  
Damping Coefficients ◽  
Bearing Loads ◽  
Stiffness And Damping

Today's modern internal combustion engines are increasingly focused on downsizing, high fuel efficiency and low emissions, which requires appropriate design and technology of turbocharger bearing systems. Automotive turbochargers operate faster and with strong engine excitation; vibration management is becoming a challenge and manufacturers are increasingly focusing on the design of low vibration and high-performance balancing technology. This paper discusses the synchronous vibration management of the ball bearing cartridge turbocharger on high-speed balancer and it is a continuation of papers [1–3]. In a first step, the synchronous rotordynamics behavior is identified. A prediction code is developed to calculate the static and dynamic performance of “ball bearing cartridge-squeeze film damper”. The dynamic behavior of balls is modeled by a spring with stiffness calculated from Tedric Harris formulas and the damping is considered null. The squeeze film damper model is derived from the Osborne Reynolds equation for incompressible and synchronous fluid loading; the stiffness and damping coefficients are calculated assuming that the bearing is infinitely short, and the oil film pressure is modeled as a cavitated π film model. The stiffness and damping coefficients are integrated on a rotordynamics code and the bearing loads are calculated by converging with the bearing eccentricity ratio. In a second step, a finite element structural dynamics model is built for the system “turbocharger housing-high speed balancer fixture” and validated by experimental frequency response functions. In the last step, the rotating dynamic bearing loads on the squeeze film damper are coupled with transfer functions and the vibration on the housings is predicted. The vibration response under single and multi-plane unbalances correlates very well with test data from turbocharger unbalance masters. The prediction model allows a thorough understanding of ball bearing turbocharger vibration on a high speed balancer, thus optimizing the dynamic behavior of the “turbocharger-high speed balancer” structural system for better rotordynamics performance identification and selection of the appropriate balancing process at the development stage of the turbocharger.

scholarly journals Squeeze-Film Damper Technology: Part 1 — Prediction of Finite Length Damper Performance

1983 ◽  
Author(s):  
J. W. Lund ◽  
A. J. Smalley ◽  
J. A. Tecza ◽  
J. F. Walton
Keyword(s):  
Finite Length ◽  
Gas Turbines ◽  
Squeeze Film ◽  
Fluid Inertia ◽  
Inertia Effects ◽  
Strongly Coupled ◽  
Squeeze Film Damper ◽  
Rotor Systems ◽  
Squeeze Film Dampers ◽  
Calculation Results

Squeeze-film dampers are commonly used in gas turbine engines and have been applied successfully in a great many new designs, and also as retrofits to older engines. Of the mechanical components in gas turbines, squeeze-film dampers are the least understood. Their behavior is nonlinear and strongly coupled to the dynamics of the rotor systems on which they are installed. The design of these dampers is still largely empirical, although they have been the subject of a large number of past investigations. To describe recent analytical and experimental work in squeeze-film damper technology, two papers are planned. This abstract outlines the first paper, Part 1, which concerns itself with squeeze-film damper analysis. This paper will describe an analysis method and boundary conditions which have been developed recently for modelling dampers, and in particular, will cover the treatment of finite length, feed and drain holes and fluid inertia effects, the latter having been shown recently to be of great importance in predicting rotor system behavior. A computer program that solves the Reynolds equation for the above conditions will be described and sample calculation results presented.

Fluid Inertia Effects in a Non-Newtonian Squeeze Film Between Two Plane Annuli

1999 ◽  
Vol 122 (4) ◽  
pp. 872-875 ◽  
Author(s):  
R. Usha and ◽  
P. Vimala
Keyword(s):  
Carrying Capacity ◽  
Integral Method ◽  
Squeeze Flow ◽  
Squeeze Film ◽  
Load Carrying Capacity ◽  
Fluid Inertia ◽  
Inertia Effects ◽  
Load Carrying ◽  
Analytical Expressions ◽  
Plastic Fluids

An analysis is presented for the laminar squeeze flow of an incompressible powerlaw fluid between parallel plane annuli using the modified lubrication theory and energy integral method. The local and the convective inertia of the flow are considered in the investigation. Analytical expressions for the load carrying capacity of the squeeze film are obtained using both the methods and are compared with those based on the assumption of inertialess flow. It is observed that the inertia correction in the load carrying capacity is more significant for pseudo-plastic fluids, n<1.[S0742-4787(00)00504-X]

Squeeze Film Dampers: Amplitude Effects at Low Squeeze Numbers

1975 ◽  
Vol 97 (4) ◽  
pp. 1366-1370 ◽  
Author(s):  
Martin H. Sadd ◽  
A. Kent Stiffler
Keyword(s):  
Reynolds Equation ◽  
Dynamic Performance ◽  
Squeeze Film ◽  
Periodic Disturbance ◽  
Squeeze Film Dampers ◽  
Parallel Surfaces ◽  
Load Characteristics ◽  
Squeeze Number ◽  
Stiffness And Damping ◽  
Film Stiffness

Gaseous squeeze film dampers are analyzed to determine the effect of periodic disturbance amplitude on the dynamic performance. Both circular and rectangular parallel surfaces are investigated. A solution of the nonlinear Reynolds equation is obtained by expanding the pressure in powers of the squeeze number σ, retaining up to and including terms 0(σ2). The time dependent load characteristics are found. The effect of disturbance amplitude on the film stiffness and damping is given.

A simple expression for fluid inertia force acting on micro-plates undergoing squeeze film damping

2010 ◽  
Vol 467 (2126) ◽  
pp. 522-536 ◽  
Author(s):  
Shujuan Huang ◽  
Diana-Andra Borca-Tasciuc ◽  
John A. Tichy
Keyword(s):  
Separation Distance ◽  
Simple Expression ◽  
Squeeze Film ◽  
Inertia Force ◽  
Viscous Damping ◽  
Fluid Inertia ◽  
Inertia Effects ◽  
Viscous Forces ◽  
Squeeze Film Damping ◽  
Micro Plates

Squeeze film damping in systems employing micro-plates parallel to a substrate and undergoing small normal vibrations is theoretically investigated. In high-density fluids, inertia forces may play a significant role affecting the dynamic response of such systems. Previous models of squeeze film damping taking inertia into account do not clearly isolate this effect from viscous damping. Therefore, currently, there is no simple way to distinguish between these two hydrodynamic effects. This paper presents a simple solution for the hydrodynamic force acting on a plate vibrating in an incompressible fluid, with distinctive terms describing inertia and viscous damping. Similar to the damping constant describing viscous losses, an inertia constant, given by ρL 3 W / h (where ρ is fluid density, L and W are plate length and width, respectively, and h is separation distance), may be used to accurately calculate fluid inertia for small oscillation Reynolds numbers. In contrast with viscous forces that suppress the amplitude of the oscillation, it is found that fluid inertia acts as an added mass, shifting the natural frequency of the system to a lower range while having little effect on the amplitude. Dimensionless parameters describing the relative importance of viscous and inertia effects also emerge from the analysis.

Development of an Efficient Oil Film Damper for Improving the Control of Rotor Vibration

1991 ◽  
Vol 113 (4) ◽  
pp. 557-562 ◽  
Author(s):  
Shiping Zhang ◽  
Litang Yan
Keyword(s):  
High Speed ◽  
Porous Metal ◽  
Porous Matrix ◽  
Squeeze Film ◽  
Oil Film ◽  
Squeeze Film Damper ◽  
Outer Race ◽  
Typical Experiment ◽  
Stiffness And Damping ◽  
Film Stiffness

An efficient oil film damper known as a porous squeeze film damper (PSFD) was developed for more effective and reliable vibration control of high-speed rotors based on the conventional squeeze film damper (SFD). The outer race of the PSFD is made of permeable sintered porous metal materials. The permeability allows some of the oil to permeate into and seep out of the porous matrix, with remarkable improvement of the squeeze film damping properties. The characteristics of PSFD oil film stiffness and damping coefficients and permeability, and also, the steady-state unbalance response of a simple rigid rotor and flexible Jeffcott’s rotor supported on PSFD and SFD are investigated. A typical experiment is presented. Investigations show that the nonlinear vibration characteristics of the unpressurized SFD system such as bistable jump phenomena and “lockup” at rotor pin-pin critical speeds could be avoided and virtually disappear under much greater unbalance levels with properly designed PSFD system. PSFD has the potential advantage of operating effectively under relatively large unbalance conditions.

scholarly journals Effects of Fluid Inertia and Turbulence on the Force Coefficients for Squeeze Film Dampers

1986 ◽  
Vol 108 (2) ◽  
pp. 332-339 ◽  
Author(s):  
L. San Andre´s ◽  
J. M. Vance
Keyword(s):  
Squeeze Film ◽  
Fluid Inertia ◽  
High Eccentricity ◽  
Small Eccentricity ◽  
Inertia Effects ◽  
Force Coefficients ◽  
Inertia Coefficient ◽  
Squeeze Film Dampers ◽  
Order Of Magnitude ◽  
Large Eccentricity

The effects of fluid inertia and turbulence on the force coefficients of squeeze film dampers are investigated analytically. Both the convective and the temporal terms are included in the analysis of inertia effects. The analysis of turbulence is based on friction coefficients currently found in the literature for Poiseuille flow. The effect of fluid inertia on the magnitude of the radial direct inertia coefficient (i.e., to produce an apparent “added mass” at small eccentricity ratios, due to the temporal terms) is found to be completely reversed at large eccentricity ratios. The reversal is due entirely to the inclusion of the convective inertia terms in the analysis. Turbulence is found to produce a large effect on the direct damping coefficient at high eccentricity ratios. For the long or sealed squeeze film damper at high eccentricity ratios, the damping prediction with turbulence included is an order of magnitude higher than the laminar solution.

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