Effect of the Aero-Engine Mounting Stiffness on the Whole Engine Coupling Vibration

2018 ◽  
Vol 140 (7) ◽  
Author(s):  
M. J. Qu ◽  
G. Chen

A finite element (FE) model of the rotor tester of an aero-engine, having a thin-walled casing structure, mounted with the way of an actual engine, is developed to simulate the intrinsic vibration characteristics under actual engine-mounting condition. First, a modal experiment of the rotor tester for the whole aero-engine is conducted, and the FE model is modified and validated based on the modal experimental results. Second, the first three orders of natural frequencies and the modal shapes are evaluated using the modified FE model under three different types of mounting stiffness, namely, a fixed mounting boundary, a free mounting boundary, and a flexible mounting boundary. Subsequently, the influences of the mounting stiffness on the coupling vibration of the rotor and stator are studied via a new rotor–stator coupling factor, which is proposed in this study. The results show that the higher the rotor–stator coupling degree of the modal shape, the greater the influence of the mounting condition on the modal shape. Moreover, the influence of the mounting stiffness on the rotor–stator coupling degree is nonlinear. The coupling phenomena of the rotor and stator exist in many modal shapes of actual large turbofan engines, and the effect of mounting stiffness on the rotor–stator coupling cannot be ignored. Hence, the mounting stiffness needs to be considered carefully while modeling the whole aero-engine and simulating the dynamic characteristics of the whole aero-engine.

Author(s):  
I. Sladojevic´ ◽  
E. P. Petrov ◽  
M. Imregun ◽  
A. I. Sayma

The paper presents the results of a study looking into changes in the forced response levels of bladed disc assemblies subject to both structural and aerodynamic mistuning. A whole annulus FE model, representative of a civil aero-engine fan with 26 blades was used in the calculations. The forced response of all blades of 1000 random mistuned patterns was calculated. The aerodynamic parameters, frequency shifts and damping, were calculated using a three-dimensional Reynolds-averaged Navier-Stokes aero-elasticity code. They were randomly varied for each mistuning pattern, with the assumption that the system would remain stable, i.e. flutter would not occur due to aerodynamic mistuning. The results show the variation of the forced response with different types of mistuning, with structural mistuning only, with aerodynamic mistuning only and with both structural and aerodynamic mistuning.


Author(s):  
Hithesh Channegowda ◽  
Raghu V. Prakash ◽  
Anandavel Kaliyaperumal

Fan blades of an aero-engine assembly are the critical components that are subjected to Foreign Object Damage (FOD) such as bird impact. Bird impact resulting in deformation damage onto set of blades, which in turn alters the blade mass and stiffness distribution compared to undamaged blades. This paper presents the numerical evaluation of dynamic characteristics of bird impact damaged blades. The dynamic characteristics evaluated are the natural frequencies and mode shapes of post impact damaged set of blades and the results are compared with undamaged set of blades. The frequencies and mode shapes are evaluated for the damaged blades, with varying angles of bird impact and three blade rotational speeds. Study reveals that first bending and torsional frequencies of deformed blades are significantly affected compared to undamaged set of blades. Study emphasize the need to evaluate the natural frequencies deformed blades, that has direct bearing on High Cycle Fatigue (HCF) life of the blade, to ensure post damaged blades operate safely for certain time to reduce inflight accidents and safe landing.


Author(s):  
L. J. Jiang ◽  
K. W. Wang ◽  
J. Tang

Model updating plays an important role in structural design and dynamic analysis. The process of model updating aims to produce an improved mathematical model by correlating the initial model with the experimentally measured data. There are a variety of techniques available for model updating using dynamic and static measurements of the structure’s behavior. This paper focuses on the model updating methods using the measured natural frequencies of the structure. The practice of model updating using only the natural frequencies encounters two well-known limitations: deficiency of frequency measurement data, and low sensitivity of measured natural frequencies with respect to the physical parameters that need to be updated. To overcome these limitations, a novel model updating method is presented in this paper. First, closed-loop control is applied to the structure to enhance the sensitivity of natural frequencies to the updating parameters. Second, by including the natural frequencies based on a series of sensitivity-enhanced closed-loop systems, we can significantly enrich the frequency measurement data available for model updating. Using the natural frequencies of these sensitivity-enhanced closed-loop systems, an iterative process is utilized to update the physical parameters in the initial model. To demonstrate and verify the proposed method, case studies are carried out using a cantilevered beam structure. The natural frequencies of a series of sensitivity-enhanced closed-loop systems are utilized to update the mass and stiffness parameters in the initial FE model. Results show that the modeling errors in the mass and stiffness parameters can be accurately identified by using the proposed model updating method.


2020 ◽  
Vol 20 (10) ◽  
pp. 2042016
Author(s):  
A. Abdullahi ◽  
Y. Wang ◽  
S. Bhattacharya

Offshore wind turbines (OWTs) have emerged as a reliable source of renewable energy, witnessing massive deployment across the world. While there is a wide range of support foundations for these structures, the monopile and jacket are most utilized so far; their deployment is largely informed by water depths and turbine ratings. However, the recommended water depth ranges are often violated, leading to cross-deployment of the two foundation types. This study first investigates the dynamic implication of this practice to incorporate the findings into future analysis and design of these structures. Detailed finite element (FE) models of Monopile and Jacket supported OWTs are developed in the commercial software, ANSYS. Nonlinear soil springs are used to simulate the soil-structure interactions (SSI) and the group effects of the jacket piles are considered by using the relevant modification factors. Modal analyzes of the fixed and flexible-base cases are carried out, and natural frequencies are chosen as the comparison parameters throughout the study. Second, this study constructs a few-parameters SSI model for the two FE models developed above, which aims to use fewer variables in the FE model updating process without compromising its simulation quality. Maximum lateral soil resistance and soil depths are related using polynomial equations, this replaces the standard nonlinear soil spring model. The numerical results show that for the same turbine rating and total height, jacket supported OWTs generally have higher first-order natural frequencies than the monopile supported OWTs, while the reverse is true for the second-order vibration modes, for both fixed and flexible foundations. This contributes to future design considerations of OWTs. On the other hand, with only two parameters, the proposed SSI model has achieved the same accuracy as that using the standard model with seven parameters. It has the potential to become a new SSI model, especially for the identification of soil properties through the model updating process.


Author(s):  
Xin Zhao ◽  
Oskar Thulin ◽  
Tomas Grönstedt

Although the benefits of intercooling for aero-engine applications have been realized and discussed in many publications, quantitative details are still relatively limited. In order to strengthen the understanding of aero-engine intercooling, detailed performance data on optimized intercooled (IC) turbofan engines are provided. Analysis is conducted using an exergy breakdown, i.e., quantifying the losses into a common currency by applying a combined use of the first and second law of thermodynamics. Optimal IC geared turbofan engines for a long range mission are established with computational fluid dynamics (CFD) based two-pass cross flow tubular intercooler correlations. By means of a separate variable nozzle, the amount of intercooler coolant air can be optimized to different flight conditions. Exergy analysis is used to assess how irreversibility is varying over the flight mission, allowing for a more clear explanation and interpretation of the benefits. The optimal IC geared turbofan engine provides a 4.5% fuel burn benefit over a non-IC geared reference engine. The optimum is constrained by the last stage compressor blade height. To further explore the potential of intercooling the constraint limiting the axial compressor last stage blade height is relaxed by introducing an axial radial high pressure compressor (HPC). The axial–radial high pressure ratio (PR) configuration allows for an ultrahigh overall PR (OPR). With an optimal top-of-climb (TOC) OPR of 140, the configuration provides a 5.3% fuel burn benefit over the geared reference engine. The irreversibilities of the intercooler are broken down into its components to analyze the difference between the ultrahigh OPR axial–radial configuration and the purely axial configuration. An intercooler conceptual design method is used to predict pressure loss heat transfer and weight for the different OPRs. Exergy analysis combined with results from the intercooler and engine conceptual design are used to support the conclusion that the optimal PR split exponent stays relatively independent of the overall engine PR.


2011 ◽  
Vol 117-119 ◽  
pp. 141-145
Author(s):  
Shou Li Yuan ◽  
Wen Chang Zhang ◽  
Zhi En Liu ◽  
Chao Wang ◽  
Ding Yuan Fu

The finite element modeling methods of a passenger car exhaust system’s flexible parts are introduced. A finite element (FE) model of the exhaust system is established with the finite element software and modal analysis of the FE Model is carried out. Through changing both automotive exhaust hangers’ Z direction of stiffness and bellows’ each direction of stiffness, the data of natural frequencies and vibrating modes of the exhaust system were obtained respectively. Comparing and analyzing the results indicates how the stiffness of exhaust hangers and bellows influences the modal of passenger cars’ exhaust system.


2019 ◽  
Vol 142 (1) ◽  
Author(s):  
Hassan Heydari ◽  
Amir Khorram ◽  
Laya Afzalipour

Abstract The influences of stagger angle (α) and pretwist angle (βL) of blades on the coupling vibration among shaft bending and blade bending in a shaft-disk-blade (SDB) system are investigated using a Lagrangian approach in combination with the assumed modes method (AMM). The disk is rigid, and the flexible shaft is supported with two rigid bearings. It is shown that α and βL have variable effects on the coupling vibration because their influences can be increased, reduced, or even completely eliminated for different values of disk location (λ), blade thickness ratio (δ), and blade aspect ratio (γ). To study the coupling vibration in an SDB system, consideration of λ, δ, and γ are very important because those can alter the coupling magnitude, the coupling pattern as well as the predominant modes. Nevertheless, previous researches rarely take into account these parameters. Moreover, in the present work, to investigate the natural frequencies and critical speeds versus λ, δ, and γ, new diagrams are introduced. Also, the relation between the in-plane and out-of-plane motions of the blades with the coupling vibration is precisely analyzed.


2012 ◽  
Vol 166-169 ◽  
pp. 3180-3183
Author(s):  
Xue Shi Yao ◽  
Chun Long Zheng

In order to find the cause of the cracked intermediate axis in a transmission,the characteristic of the bending vibration,torsional vibration and bending-torsional coupling vibration were studied through the analysis of the nature frequency and modal shape based on prestress.The results show that the fatigue fracture of the axis is mainly due to the resonant torsional frequency and bending-torsional coupling vibration and It is basically demonstrated by experiment.It has been found that the fundamental frequency is increase with the increase in spin axis velocity because of the centrifugal load i.e.prestress.The effets can be accounted for by an adjustment of the stiffness,and the dynamic equations are derived.In the end,it is made the optimized design on the axis,the low inherent frequencies are optimized in order to avoid resonance.The problem of the cracked intermediate axis has been solved.


2012 ◽  
Vol 487 ◽  
pp. 894-897
Author(s):  
Wei Qiang Zhao ◽  
Yong Xian Liu ◽  
Mo Wu Lu ◽  
Qing Jun Guo

This paper introduces the FEA method for a certain type of aero-engine turbine blade and makes a vibration characteristics analysis to this aero-engine turbine blade based on this method. The vibration characteristic of this aero-engine turbine blade is studied and the natural modal of the turbine blade is calculated based on UG software. The first six natural frequencies and mode shapes are given. According to the analysis results the dynamic characteristics of the blade are discussed. The analysis method and results in this paper can be used for further study on optimal design and vibration safety verification for the blade.


2011 ◽  
Vol 305 ◽  
pp. 57-60
Author(s):  
Da Lei Li ◽  
Yue Feng Yin ◽  
Fang Fang Ding

The conical spring is one critical part of DANA MHR-3200 series Transmission, its structure is compact and it has good stability and used for bearing larger load and vibration attenuation. Using SolidWorks Simulation to conduct simulation analysis for the stiffness and modality of conical spring, acquire the deformation law of spring under service load, the stiffness curve with nonlinear characteristics, the first four orders natural frequencies and its modal shape, which will lay a foundation for the RE design of conical spring and provide basis for its reconfiguration and repair after lose efficacy.


Sign in / Sign up

Export Citation Format

Share Document