A Novel Test Rig Using Air for Investigation of Vibration and Interaction of Two Steam Turbine Control Valves

Author(s):  
Stefan Wallat ◽  
Stefan Preibisch ◽  
Matthias Strauch ◽  
Dieter Brillert

Abstract The governing of steam turbines is often realised by a set of two or more valves, which control the amount of steam entering the turbine. During part-load operation forces caused by pressure fluctuations, turbulence etc. are acting on the throttling valve and lead to spindle vibrations. Besides these mechanisms, it is assumed that there is also an interaction between the control valves, which leads to another source of vibration. In this paper, the design of a new test rig using air with two parallel control valves is presented. One aspect of the design is the chosen scaling method, which includes material selection for the valve spindle, and ensures comparability and transferability of the vibrational behaviour to the full scale with steam. Another aspect is the selection of measurement equipment. The results show that the reasons for valve vibrations can be located both upstream and downstream of the valve seat. Forces caused by pressure fluctuations in and behind the valve gap lead to similar oscillations at both valves. In addition, the upstream valve causes disturbances that lead to partly differing behaviour of the second valve.

2021 ◽  
Author(s):  
Stefan Wallat ◽  
Stefan Preibisch ◽  
Matthias Strauch ◽  
Dieter Brillert

Abstract The governing of steam turbines is often realised by a set of two or more valves, which control the amount of steam entering the turbine. During part-load operation forces caused by pressure fluctuations, turbulence etc. are acting on the throttling valve and lead to spindle vibrations. Besides these mechanisms, it is assumed that there is also an interaction between the control valves, which leads to another source of vibration. In this paper, the design of a new test rig using air with two parallel control valves is presented. One aspect of the design is the chosen scaling method, which includes material selection for the valve spindle, and ensures comparability and transferability of the vibrational behaviour to the full scale with steam. Another aspect is the selection of measurement equipment. The results show that the reasons for valve vibrations can be located both upstream and downstream of the valve seat. Forces caused by pressure fluctuations in and behind the valve gap lead to similar oscillations at both valves. In addition, the upstream valve causes disturbances that lead to partly differing behaviour of the second valve.


2019 ◽  
Vol 69 (4) ◽  
pp. 45-56
Author(s):  
K Lakshmi Chaitanya ◽  
Kolla Srinivas

AbstractDecision making in material selection plays important role in selecting appropriate material based on design and manufacturing attributes. Proposing a new material is always a challenging task so the researchers used Decision making assistance tools. In the Present paper the application of Multi-Attribute Decision Making (MADM) methods are applied to the piston material selection for optimal design process. Comparative study of subjective and objective criteria weights on selected MADM methods are done. Sensitivity analysis is conducted to prove the consistency in performance score ranking order as the criteria weights for each alternative varies.


Author(s):  
Li-fei Zeng ◽  
Guan-wei Liu ◽  
Jing-ru Mao ◽  
Shun-sen Wang ◽  
Qi Yuan ◽  
...  

Control valves are used as flow regulators for steam turbines, which operate under wide ranges of valve openings and pressure ratios. The inherent throttling action and complex 3D flow in control valves result in vibration and intolerable noise at small and medium valve openings. The vibration and noise clearly are firmly with the flow pattern. Experiments and numerical simulation are the primary means of determining the mechanisms. In this paper, a phenomenon of sound mutation in control valve was experimentally observed by continuously changing the pressure ratio. This phenomenon is explained for the first time. Different noise and pressure fluctuations can appear even under the same condition, depending on the process of changing the pressure ratio. A method of continuously changing the pressure ratio was used in the unsteady numerical simulation to reveal the mechanism. The results show that sound mutation occurs due to the change of annular flow and core flow. The annular flow has a lower noise and a more stable flow pattern than the core flow. Sound mutation can be used as a simple way of determining the ranges of the core flow and the annular flow.


Author(s):  
Stefan Wallat ◽  
Clemens B. Domnick ◽  
Christian Musch ◽  
Dieter Brillert

The power output of steam turbines is controlled by steam turbine inlet valves. These valves have a large flow capacity and dissipate a huge amount of energy in throttled operation mode. The dissipation process generates strong pressure fluctuations and leads to high dynamic forces potentially causing valve vibrations. A brief survey of the literature dealing with valve vibrations reveals that vibrational problems and damages mostly occur in throttled operation when jets, shocks and shear layers are present. Previous investigations of the authors reveal a feedback mechanism between the dynamic flow field and the vibrating valve plug. Depending on the flow topologies either axial or lateral forces will dominate the force spectrum. In this paper the design of a test rig including a scaled model of a steam valve is described. As it is difficult to analyse lateral forces in conventional experiments the model is designed not only to study the flow conditions but also the lateral and axial movement of the valve plug. To investigate and model the dynamic characteristic of the valve the entire periphery including the mechanical drive, sealing etc. needs to be considered. To ensure that fluid–structure-interactions are correctly scaled, dimensionless numbers derived with the Buckingham Pi Theorem are used as design criteria. Positions of the transmitters are selected based on results of numerical simulations.


Methodology ◽  
2018 ◽  
Vol 14 (4) ◽  
pp. 177-188 ◽  
Author(s):  
Martin Schultze ◽  
Michael Eid

Abstract. In the construction of scales intended for the use in cross-cultural studies, the selection of items needs to be guided not only by traditional criteria of item quality, but has to take information about the measurement invariance of the scale into account. We present an approach to automated item selection which depicts the process as a combinatorial optimization problem and aims at finding a scale which fulfils predefined target criteria – such as measurement invariance across cultures. The search for an optimal solution is performed using an adaptation of the [Formula: see text] Ant System algorithm. The approach is illustrated using an application to item selection for a personality scale assuming measurement invariance across multiple countries.


2016 ◽  
Vol 11 (3) ◽  
pp. 217
Author(s):  
Estu Nugroho ◽  
Budi Setyono ◽  
Mochammad Su’eb ◽  
Tri Heru Prihadi

Program pemuliaan ikan mas varietas Punten dilakukan dengan seleksi individu terhadap karakter bobot ikan. Pembentukan populasi dasar untuk kegiatan seleksi dilakukan dengan memijahkan secara massal induk ikan mas yang terdiri atas 20 induk betina dan 21 induk jantan yang dikoleksi dari daerah Punten, Kepanjen (delapan betina dan enam jantan), Kediri (tujuh betina dan 12 jantan), Sragen (27 betina dan 10 jantan), dan Blitar (15 betina dan 11 jantan). Larva umur 10 hari dipelihara selama empat bulan. Selanjutnya dilakukan penjarangan sebesar 50% dan benih dipelihara selama 14 bulan untuk dilakukan seleksi dengan panduan hasil sampling 250 ekor individu setiap populasi. Seleksi terhadap calon induk dilakukan saat umur 18 bulan pada populasi jantan dan betina secara terpisah dengan memilih berdasarkan 10% bobot ikan yang terbaik. Calon induk yang terseleksi kemudian dipelihara hingga matang gonad, kemudian dipilih sebanyak 150 pasang dan dipijahkan secara massal. Didapatkan respons positif dari hasil seleksi berdasarkan bobot ikan, yaitu 49,89 g atau 3,66% (populasi ikan jantan) dan 168,47 g atau 11,43% (populasi ikan betina). Nilai heritabilitas untuk bobot ikan adalah 0,238 (jantan) dan 0,505 (betina).Punten carp breeding programs were carried out by individual selection for body weight trait. The base population for selection activities were conducted by mass breeding of parent consisted of 20 female and 21 male collected from area Punten, eight female and six male (Kepanjen), seven female and 12 male (Kediri), 27 female and 10 male (Sragen), 15 female and 11 male (Blitar). Larvae 10 days old reared for four moths. Then after spacing out 50% of total harvest, the offspring reared for 14 months for selection activity based on the sampling of 250 individual each population. Selection of broodstock candidates performed since 18 months age on male and female populations separately by selecting based on 10% of fish with best body weight. Candidates selected broodstocks were then maintained until mature. In oder to produce the next generation 150 pairs were sets and held for mass spawning. The results revealed that selection response were positive, 49.89 g (3.66%) for male and 168.47 (11.43%) for female. Heritability for body weight is 0.238 (male) and 0.505 (female).


Confectionery sunflower - a special area of use of sunflower, which requires the creation of marketable seeds quality features. One of the possible ways to create large-fruited sunflower is to create production hybrids and lines. Objective: to evaluate the created new large-fruited sunflower lines by a complex of morphological characters and determine the best lines for use as large-seeds hybrids as parent components or source material. In 2016-2019 years on the basis of the Institute of Oilseed Crops NAAS a study was conducted to assess the economic characteristics of large-fruited sunflower lines. We studied a collection of 27 lines of large-seeds sources. The lines were created by direct selection or crossing and sampling: Reyny of Argentinean origin, Zaporizhzhya confectionery variety, confectionery hybrid with striped pericarp color of Israeli origin, white seed of Turkish origin, synthetic population - donor of complex resistance. To study from the collection, lines were drawn that went through at least 7 generations with selection for seed size. Experience has shown that the shortest growing season for lines 174d and KP11 was 99 days, and the longest for lines I2K670 was 109 days. In the studied collection, the greatest mass of 1000 seeds has the KP11-146.47g line, which is the mother component and does not have branching. The second by weight of 1000 seeds (109 g) stood out line 168v, which also had branches and pollen fertility restoration genes and will be used as the paternal form. The third largest is also one basket line ZKN51-100. The collection included lines originating from the same combination, but with a different morphotype for the presence and absence of branching. So, based on the combination of KP11 x Zaporizhzhya Confectionery, three lines were obtained. A mass of 1000 seeds was observed in 98-86 g, with the branching line having the largest mass of 1000 seeds. The lines created with one combination VK678 x ZKN32: with a branch 168a had a mass of 1000 seeds 95g, and a line 168b - without a branch 109 g. Of the two lines obtained from the descendants of the combination KP11 x the striped hybrid both had branches, but the seeds were much smaller (weight of 1000 seeds 59 and 79 g). The collection also studied samples created on the basis of varieties and populations 160c, 174, 175b, the mass of 1000 seeds of which turned out to be more acceptable for large-fruited use from 83 to 99 g. Summing up the results of studying the collection of newly created lines, we can highlight the lines 162d, 168v, 175b, KP11 that are potentially promising for use in hybrids. The selections showed that large-fruited lines can be obtained from large-fruited varieties, self-pollination of large-fruited hybrids and crossing lines with hybrids and varieties. Self-pollination and selection of large-fruited lines in several generations does not provide the necessary variability for positive changes in selections. The result of the selection by weight of 1000 seeds in the offspring from crosses and from populations creates opportunities for new large-seeds sunflower.


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