Computerized Noise Emission Simulation for a Multiunit Gas Compressor Station

Author(s):  
Roderich Resch ◽  
Luwig Pointner

This paper describes a computer program simulation of the impact of noise emissions of Austrian’s largest gas compressor plant. The case history covers a multi-source compressor plant containing LM 2500 and frame 3 gas turbines as well as the noise emissions of gas-air coolers and dehydration equipment. The paper outlines further how potentials of noise reduction can be identified and how the noise impact of future projects can be simulated with the help of a computerized model.

Environments ◽  
2019 ◽  
Vol 6 (3) ◽  
pp. 27 ◽  
Author(s):  
Michel Bérengier ◽  
Judicaël Picaut ◽  
Bettina Pahl ◽  
Denis Duhamel ◽  
Benoit Gauvreau ◽  
...  

Traffic noise is considered by people as one of the most important sources of environmental discomfort. A way to limit the traffic noise is to reduce the noise emission, for example, by using specific low noise pavements, particularly in suburban areas. However, in real situations, it can be difficult to evaluate the impact of a given pavement, because it depends, for example, on the road geometry, the meteorological conditions, or the distance of the receiver position. Finally it can be difficult to select the most appropriate pavement for a given noise reduction objective. In this paper, a simple method is proposed to evaluate the noise impact of a pavement, in typical road geometries and environmental conditions. The proposed approach uses two databases, the first one based on measurements of emission spectra of road vehicles on several typical pavements, the second one made of pre-calculations of noise propagation for typical road configurations. Finally, the method is implemented in an interactive web tool, called DEUFRABASE, which allows one to obtain a fast estimation of the L Aeq (1 h or 24 h) and L den noise levels for various pavements and road configurations, as functions of the traffic flow and composition. By comparing the method with measurements, it is showed that the tool, although based on a restricted number of pavements and on several simplifications, can predict the noise impact of typical road configurations, with an acceptable error, most often less than 2 dB.


Author(s):  
Manfred Sieminski ◽  
Manfred Schneider

Low Frequency Noise at Gas Turbines A natural gas compressor station that was equipped with Hispano Suiza Turbines THM 1202 emitted high intensity noise between 20 Hz and 40 Hz, causing window vibrations and standing waves within the living rooms of a nearby residential area. Since additional sound attenuation by increasing the volume of the exhaust silencers was impossible, further investigations were carried out to explain the mechanism of this low frequency noise emission. By changing the flame pattern inside the combustion chambers of the turbines it was possible to achieve a remarkable reduction at 31.5 Hz amounting to 15 dB. The investigation procedure leading to the final results will be the subject of this presentation.


Energies ◽  
2018 ◽  
Vol 11 (12) ◽  
pp. 3521 ◽  
Author(s):  
Panagiotis Stathopoulos

Conventional gas turbines are approaching their efficiency limits and performance gains are becoming increasingly difficult to achieve. Pressure Gain Combustion (PGC) has emerged as a very promising technology in this respect, due to the higher thermal efficiency of the respective ideal gas turbine thermodynamic cycles. Up to date, only very simplified models of open cycle gas turbines with pressure gain combustion have been considered. However, the integration of a fundamentally different combustion technology will be inherently connected with additional losses. Entropy generation in the combustion process, combustor inlet pressure loss (a central issue for pressure gain combustors), and the impact of PGC on the secondary air system (especially blade cooling) are all very important parameters that have been neglected. The current work uses the Humphrey cycle in an attempt to address all these issues in order to provide gas turbine component designers with benchmark efficiency values for individual components of gas turbines with PGC. The analysis concludes with some recommendations for the best strategy to integrate turbine expanders with PGC combustors. This is done from a purely thermodynamic point of view, again with the goal to deliver design benchmark values for a more realistic interpretation of the cycle.


Author(s):  
A. K. Malkogianni ◽  
A. Tourlidakis ◽  
A. L. Polyzakis

Geopolitical issues give rise to problems in the smooth and continuous flow of oil and natural gas from the production countries to the consumers’ development countries. In addition, severe environmental issues such as greenhouse gas emissions, eventually guide the consumers to fuels more suitable to the present situation. Alternative fuels such as biogas and coal gas have recently become more attractive because of their benefits, especially for electricity generation. On the other hand, the use of relatively low heating value fuels has a significant effect to the performance parameters of gas turbines. In this paper, the impact of using four fuels with different heating value in the gas turbine performance is simulated. Based on the high efficiency and commercialization criteria, two types of engines are chosen to be simulated: two-shaft simple and single-shaft recuperated cycle gas turbines. The heating values of the four gases investigated, correspond to natural gas and to a series of three gases with gradually lower heating values than that of natural gas. The main conclusions drawn from this design point (DP) and off-design (OD) analysis is that, for a given TET, efficiency increases for both engines when gases with low heating value are used. On the contrary, when power output is kept constant, the use of gases with low heating value will result in a decrease of thermal efficiency. A number of parametric studies are carried out and the effect of operating parameters on performance is assessed. The analysis is performed with customized software, which has been developed for this purpose.


Author(s):  
Rainer Kurz ◽  
Grant Musgrove ◽  
Klaus Brun

Fouling of compressor blades is an important mechanism leading to performance deterioration in gas turbines over time. Experimental and simulation data are available for the impact of specified amounts of fouling on performance, as well as the amount of foulants entering the engine for defined air filtration systems and ambient conditions. This study provides experimental data on the amount of foulants in the air that actually stick to a blade surface for different conditions of the blade surface. Quantitative results both indicate the amount of dust as well as the distribution of dust on the airfoil, for a dry airfoil, as well as airfoils that were wet from ingested water, as well as different types of oil. The retention patterns are correlated with the boundary layer shear stress. The tests show the higher dust retention from wet surfaces compared to dry surfaces. They also provide information about the behavior of the particles after they impact on the blade surface, showing that for a certain amount of wet film thickness, the shear forces actually wash the dust downstream, and off the airfoil. Further, the effect of particle agglomeration of particles to form larger clusters was observed, which would explain the disproportional impact of very small particles on boundary layer losses.


Author(s):  
S. Eshati ◽  
M. F. Abdul Ghafir ◽  
P. Laskaridis ◽  
Y. G. Li

This paper investigates the relationship between design parameters and creep life consumption of stationary gas turbines using a physics based life model. A representative thermodynamic performance model is used to simulate engine performance. The output from the performance model is used as an input to the physics based model. The model consists of blade sizing model which sizes the HPT blade using the constant nozzle method, mechanical stress model which performs the stress analysis, thermal model which performs thermal analysis by considering the radial distribution of gas temperature, and creep model which using the Larson-miller parameter to calculate the lowest blade creep life. The effect of different parameters including radial temperature distortion factor (RTDF), material properties, cooling effectiveness and turbine entry temperatures (TET) is investigated. The results show that different design parameter combined with a change in operating conditions can significantly affect the creep life of the HPT blade and the location along the span of the blade where the failure could occur. Using lower RTDF the lowest creep life is located at the lower section of the span, whereas at higher RTDF the lowest creep life is located at the upper side of the span. It also shows that at different cooling effectiveness and TET for both materials the lowest blade creep life is located between the mid and the tip of the span. The physics based model was found to be simple and useful tool to investigate the impact of the above parameters on creep life.


Author(s):  
Dipankar Dua ◽  
Brahmaji Vasantharao

Industrial and aeroderivative gas turbines when used in CHP and CCPP applications typically experience an increased exhaust back pressure due to pressure losses from the downstream balance-of-plant systems. This increased back pressure on the power turbine results not only in decreased thermodynamic performance but also changes power turbine secondary flow characteristics thus impacting lives of rotating and stationary components of the power turbine. This Paper discusses the Impact to Fatigue and Creep life of free power turbine disks subjected to high back pressure applications using Siemens Energy approach. Steady State and Transient stress fields have been calculated using finite element method. New Lifing Correlation [1] Criteria has been used to estimate Predicted Safe Cyclic Life (PSCL) of the disks. Walker Strain Initiation model [1] is utilized to predict cycles to crack initiation and a fracture mechanics based approach is used to estimate propagation life. Hyperbolic Tangent Model [2] has been used to estimate creep damage of the disks. Steady state and transient temperature fields in the disks are highly dependent on the secondary air flows and cavity dynamics thus directly impacting the Predicted Safe Cyclic Life and Overall Creep Damage. A System-level power turbine secondary flow analyses was carried out with and without high back pressure. In addition, numerical simulations were performed to understand the cavity flow dynamics. These results have been used to perform a sensitivity study on disk temperature distribution and understand the impact of various back pressure levels on turbine disk lives. The Steady Sate and Transient Thermal predictions were validated using full-scale engine test and have been found to correlate well with the test results. The Life Prediction Study shows that the impact on PSCL and Overall Creep damage for high back pressure applications meets the product design standards.


2021 ◽  
Author(s):  
Jihang Li ◽  
Hyunguk Kwon ◽  
Drue Seksinsky ◽  
Daniel Doleiden ◽  
Jacqueline O’Connor ◽  
...  

Abstract Pilot flames are commonly used to extend combustor operability limits and suppress combustion oscillations in low-emissions gas turbines. Combustion oscillations, a coupling between heat release rate oscillations and combustor acoustics, can arise at the operability limits of low-emissions combustors where the flame is more susceptible to perturbations. While the use of pilot flames is common in land-based gas turbine combustors, the mechanism by which they suppress instability is still unclear. In this study, we consider the impact of a central jet pilot on the stability of a swirl-stabilized flame in a variable-length, single-nozzle combustor. Previously, the pilot flame was found to suppress the instability for a range of equivalence ratios and combustor lengths. We hypothesize that combustion oscillation suppression by the pilot occurs because the pilot provides hot gases to the vortex breakdown region of the flow that recirculate and improve the static, and hence dynamic, stability of the main flame. This hypothesis is based on a series of experimental results that show that pilot efficacy is a strong function of pilot equivalence ratio but not pilot flow rate, which would indicate that the temperature of the pilot gases as well as the combustion intensity of the pilot flame play more of a role in oscillation stabilization than the length of the pilot flame relative to the main flame. Further, the pilot flame efficacy increases with pilot flame equivalence ratio until it matches the main flame equivalence ratio; at pilot equivalence ratios greater than the main equivalence ratio, the pilot flame efficacy does not change significantly with pilot equivalence ratio. To understand these results, we use large-eddy simulation to provide a detailed analysis of the flow in the region of the pilot flame and the transport of radical species in the region between the main flame and pilot flame. The simulation, using a flamelet/progress variable-based chemistry tabulation approach and standard eddy viscosity/diffusivity turbulence closure models, provides detailed information that is inaccessible through experimental measurements.


2021 ◽  
Author(s):  
Senthil Krishnababu ◽  
Omar Valero ◽  
Roger Wells

Abstract Data driven technologies are revolutionising the engineering sector by providing new ways of performing day to day tasks through the life cycle of a product as it progresses through manufacture, to build, qualification test, field operation and maintenance. Significant increase in data transfer speeds combined with cost effective data storage, and ever-increasing computational power provide the building blocks that enable companies to adopt data driven technologies such as data analytics, IOT and machine learning. Improved business operational efficiency and more responsive customer support provide the incentives for business investment. Digital twins, that leverages these technologies in their various forms to converge physics and data driven models, are therefore being widely adopted. A high-fidelity multi-physics digital twin, HFDT, that digitally replicates a gas turbine as it is built based on part and build data using advanced component and assembly models is introduced. The HFDT, among other benefits enables data driven assessments to be carried out during manufacture and assembly for each turbine allowing these processes to be optimised and the impact of variability or process change to be readily evaluated. On delivery of the turbine and its associated HFDT to the service support team the HFDT supports the evaluation of in-service performance deteriorations, the impact of field interventions and repair and the changes in operating characteristics resulting from overhaul and turbine upgrade. Thus, creating a cradle to grave physics and data driven twin of the gas turbine asset. In this paper, one branch of HFDT using a power turbine module is firstly presented. This involves simultaneous modelling of gas path and solid using high fidelity CFD and FEA which converts the cold geometry to hot running conditions to assess the impact of various manufacturing and build variabilities. It is shown this process can be executed within reasonable time frames enabling creation of HFDT for each turbine during manufacture and assembly and for this to be transferred to the service team for deployment during field operations. Following this, it is shown how data driven technologies are used in conjunction with the HFDT to improve predictions of engine performance from early build information. The example shown, shows how a higher degree of confidence is achieved through the development of an artificial neural network of the compressor tip gap feature and its effect on overall compressor efficiency.


2016 ◽  
Vol 879 ◽  
pp. 1582-1587 ◽  
Author(s):  
Maria Rita Ridolfi ◽  
Oriana Tassa ◽  
Giovanni de Rosa

Ni-based superalloy single-crystal turbine blades are widely used in gas turbines for aircraft propulsion and power generation as they can be subjected to high service temperature and show high mechanical properties due to the almost total elimination of grain boundaries. Particularly in presence of complex geometry shapes, rare grains nucleating apart from the primary grain, become a serious problem in directional solidification, when characterized by high-angle boundaries with the primary grain, extremely brittle due the elevated amount of highly segregating elements and the absence of grain boundary strengthening elements. It is of fundamental importance analyzing the physical mechanisms of formation of stray grains, to understand which thermo-physical and geometrical factors highly influence their formation and to find possible ways to reduce the impact of the problem. In this paper, constrained dendrite growth and heterogeneous grain nucleation theories have been used to model the formation of stray grains in directional solidification of Ni-base superalloys. The study allows to derive the preferred locations of stray grains formation and the role played by the most affecting factors: (i) geometrical: angle of primary grain dendrites with withdrawal direction and orientation of the primary grain with respect to the side walls, responsible for the formation of volumes where the stray grain undercooling is lower than the undercooling of the columnar dendrite tip; (ii) process and alloy: thermal gradient ahead to the solidification front and alloy composition, influencing the columnar dendrite tip undercooling; (iii) wettability of foreign substrates, on which the stray grain undercooling strongly depends.


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