Gas Turbines in the Arabian Desert

Author(s):  
W. E. Locher ◽  
A. E. Olson ◽  
P. P. Nibley

No men within 50 miles: But Tapline’s portable, radio-controlled, gas-turbine pumping units move oil across Saudi Arabia. The investment: One sixth that of a community-type station in that barren desert.

2021 ◽  
Vol 13 (24) ◽  
pp. 13678
Author(s):  
Anton Petrochenkov ◽  
Aleksandr Romodin ◽  
Vladimir Kazantsev ◽  
Aleksey Sal’nikov ◽  
Sergey Bochkarev ◽  
...  

The purpose of the study is to analyze the prospects for the development of loading methods for gas turbines as well as to develop a mathematical model that adequately describes the real operating conditions of the loading system at various loads and rotation speeds. A comparative analysis of the most common methods and technical means of loading the shafts of a free turbine at gas turbine plants intended for operation as part of gas pumping units is presented. Based on the results of the analysis, the expediency of using the loading model “Free Power Turbine Rotor–Hydraulic Brake” as a load simulation is shown. Recommendations for the creation of an automation system for the load testing of power plants have been developed. Mathematical models and Hardware-in-the-Loop simulation models of power plants have been developed and tested. One of the most important factors that predetermine the effectiveness of the loading principle is the possibility of software implementation of the loading means using software control systems that provide the specified loading parameters of the gas turbine.


Author(s):  
Victor I. Romanov ◽  
Vladimir V. Lupandin ◽  
Anatoliy V. Kovalenko ◽  
Anatoliy I. Shelestyuk

The paper describes the experience gained in designing, developing and operation of gas turbine engines for gas pumping units on the marine gas turbine engine’s base. More than 800 Mashproekt gas turbines of various power output have been in service in gas pumping application since 1980. This paper shows the SPE Mashproekt designing and developing approach for gas turbines to be installed in gas pumping units along with their full-scale testing in the test bed of close gas loop type equipped with gas compressor and gas coolers to simulate operation of the gas pumping unit in the real gas pipeline conditions. The gas turbines for gas pumping application on the 2.5 MW, 6 MW, 10 MW, 16 MW and 25 MW engines base were developed in the period of 1990–1995 for replacement of the existing old gas turbine line-up and installation in the new gas pumping units at the compressor stations in Russia and Ukraine. We are replacing engines with Mashproekt gas turbines at the following gas pumping units: Russian GTN-25, Ukrainian GPA-6.3, GPA-16 and “Coberra-182” (Great Britain) gas pumping units. The comparison of the technical characteristics of these replacements is given in the paper. Technical data on 2.5–25 MW Mashproekt gas turbines for gas pumping units is also presented in this paper.


Author(s):  
E.A. Manushin ◽  
A.I. Melnikov

One of the urgent tasks of further developing natural gas transportation systems is the need to increase fuel efficiency and to improve environmental performance of the gas turbine units (GTU) that are used to drive superchargers of gas pumping units. Outdated GTUs with low efficiency are being replaced by units of a new generation, including those of the regenerative cycle. However, this requires significant capital expenditures, thus, the possibilities of upgrading the existing units are also being investigated. A significant proportion of the energy generated by the gas combusted in driven GTUs is lost in the form of heat of the exhaust combustion products. These gases have a temperature not lower than 670 K. To utilize the heat of the exhaust combustion products, it is proposed to compliment the main GTU by an air turbine heat recovery unit (ATU) that is simple in design and inexpensive in production. This well-known idea has not yet been realized in practice, thus there are no recommendations on the use of a GTU-ATU as a drive for natural gas superchargers. It is shown that to ensure the possibility of upgrading drive gas turbines at a minimum cost, it is advisable to use an ATU that is kinematically independent of the GTU. The ATU’s power is used to cover the own needs of the compressor station and other purposes. The calculations show that under equal conditions, the combined GTU-ATU is inferior in efficiency to the GTU of the regenerative cycle. However, it provides a much smoother flow of the efficiency parameter depending on the operation mode, which is important for gas pumping units. The potential of using the ATU for the modernization of drive GTUs is estimated. It is noted that in addition to generating additional power, the use of ATU’s can decrease the flue gas temperature and the mass concentration of harmful emissions.


Author(s):  
J. H. Wood ◽  
W. F. Schilling ◽  
H. J. Aeschbacher

This paper describes the ongoing results being obtained from a joint General Electric/ARAMCO program to improve gas turbine bucket corrosion lives in desert environments involving high concentrations of alkali salts and sulfur-containing fuels. The program has involved the insertion of buckets coated with a variety of experimental or developmental coatings into several General Electric MS-5002 gas turbines being operated by ARAMCO in the Eastern Province of Saudi Arabia. Buckets coated by a variety of process techniques, such as pack cementation, physical vapor deposition, plasma spray and sheet cladding, have been evaluated during this program. Service life on some of these coated buckets has now reached approximately 35,000 hr. In general, Pt-Cr-Al pack cementation coatings have been observed to perform well, with the Pt being critical for superior long-time service.


Author(s):  
A.A. Filimonova ◽  
◽  
N.D. Chichirova ◽  
A.A. Chichirov ◽  
A.A. Batalova ◽  
...  

The article provides an overview of modern high-performance combined-cycle plants and gas turbine plants with waste heat boilers. The forecast for the introduction of gas turbine equipment at TPPs in the world and in Russia is presented. The classification of gas turbines according to the degree of energy efficiency and operational characteristics is given. Waste heat boilers are characterized in terms of design and associated performance and efficiency. To achieve high operating parameters of gas turbine and boiler equipment, it is necessary to use, among other things, modern water treatment equipment. The article discusses modern effective technologies, the leading place among which is occupied by membrane, and especially baromembrane methods of preparing feed water-waste heat boilers. At the same time, the ion exchange technology remains one of the most demanded at TPPs in the Russian Federation.


Author(s):  
Hafiz M Hassan ◽  
Adeel Javed ◽  
Asif H Khoja ◽  
Majid Ali ◽  
Muhammad B Sajid

A clear understanding of the flow characteristics in the older generation of industrial gas turbines operating with silo combustors is important for potential upgrades. Non-uniformities in the form of circumferential and radial variations in internal flow properties can have a significant impact on the gas turbine stage performance and durability. This paper presents a comprehensive study of the underlying internal flow features involved in the advent of non-uniformities from twin-silo combustors and their propagation through a single axial turbine stage of the Siemens v94.2 industrial gas turbine. Results indicate the formation of strong vortical structures alongside large temperature, pressure, velocity, and flow angle deviations that are mostly located in the top and bottom sections of the turbine stage caused by the excessive flow turning in the upstream tandem silo combustors. A favorable validation of the simulated exhaust gas temperature (EGT) profile is also achieved via comparison with the measured data. A drop in isentropic efficiency and power output equivalent to 2.28% points and 2.1 MW, respectively is observed at baseload compared to an ideal straight hot gas path reference case. Furthermore, the analysis of internal flow topography identifies the underperforming turbine blading due to the upstream non-uniformities. The findings not only have implications for the turbine aerothermodynamic design, but also the combustor layout from a repowering perspective.


Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4214
Author(s):  
Kranthi Kumar Maniam ◽  
Shiladitya Paul

The increased demand for high performance gas turbine engines has resulted in a continuous search for new base materials and coatings. With the significant developments in nickel-based superalloys, the quest for developments related to thermal barrier coating (TBC) systems is increasing rapidly and is considered a key area of research. Of key importance are the processing routes that can provide the required coating properties when applied on engine components with complex shapes, such as turbine vanes, blades, etc. Despite significant research and development in the coating systems, the scope of electrodeposition as a potential alternative to the conventional methods of producing bond coats has only been realised to a limited extent. Additionally, their effectiveness in prolonging the alloys’ lifetime is not well understood. This review summarises the work on electrodeposition as a coating development method for application in high temperature alloys for gas turbine engines and discusses the progress in the coatings that combine electrodeposition and other processes to achieve desired bond coats. The overall aim of this review is to emphasise the role of electrodeposition as a potential cost-effective alternative to produce bond coats. Besides, the developments in the electrodeposition of aluminium from ionic liquids for potential applications in gas turbines and the nuclear sector, as well as cost considerations and future challenges, are reviewed with the crucial raw materials’ current and future savings scenarios in mind.


2020 ◽  
Vol 11 (1) ◽  
pp. 28
Author(s):  
Emmanuel O. Osigwe ◽  
Arnold Gad-Briggs ◽  
Theoklis Nikolaidis

When selecting a design for an unmanned aerial vehicle, the choice of the propulsion system is vital in terms of mission requirements, sustainability, usability, noise, controllability, reliability and technology readiness level (TRL). This study analyses the various propulsion systems used in unmanned aerial vehicles (UAVs), paying particular focus on the closed-cycle propulsion systems. The study also investigates the feasibility of using helium closed-cycle gas turbines for UAV propulsion, highlighting the merits and demerits of helium closed-cycle gas turbines. Some of the advantages mentioned include high payload, low noise and high altitude mission ability; while the major drawbacks include a heat sink, nuclear hazard radiation and the shield weight. A preliminary assessment of the cycle showed that a pressure ratio of 4, turbine entry temperature (TET) of 800 °C and mass flow of 50 kg/s could be used to achieve a lightweight helium closed-cycle gas turbine design for UAV mission considering component design constraints.


Energies ◽  
2021 ◽  
Vol 14 (2) ◽  
pp. 389
Author(s):  
Jinfu Liu ◽  
Zhenhua Long ◽  
Mingliang Bai ◽  
Linhai Zhu ◽  
Daren Yu

As one of the core components of gas turbines, the combustion system operates in a high-temperature and high-pressure adverse environment, which makes it extremely prone to faults and catastrophic accidents. Therefore, it is necessary to monitor the combustion system to detect in a timely way whether its performance has deteriorated, to improve the safety and economy of gas turbine operation. However, the combustor outlet temperature is so high that conventional sensors cannot work in such a harsh environment for a long time. In practical application, temperature thermocouples distributed at the turbine outlet are used to monitor the exhaust gas temperature (EGT) to indirectly monitor the performance of the combustion system, but, the EGT is not only affected by faults but also influenced by many interference factors, such as ambient conditions, operating conditions, rotation and mixing of uneven hot gas, performance degradation of compressor, etc., which will reduce the sensitivity and reliability of fault detection. For this reason, many scholars have devoted themselves to the research of combustion system fault detection and proposed many excellent methods. However, few studies have compared these methods. This paper will introduce the main methods of combustion system fault detection and select current mainstream methods for analysis. And a circumferential temperature distribution model of gas turbine is established to simulate the EGT profile when a fault is coupled with interference factors, then use the simulation data to compare the detection results of selected methods. Besides, the comparison results are verified by the actual operation data of a gas turbine. Finally, through comparative research and mechanism analysis, the study points out a more suitable method for gas turbine combustion system fault detection and proposes possible development directions.


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