Structural and Aerodynamic Influences to Airfoil Forced Response: Does a Thicker Airfoil Have Reduced Vibratory Response?

Author(s):  
Spiros Tatakis ◽  
Richard J. Stockton

The influence of airfoil geometric and aerodynamic parameters on the vibratory response of low frequency modes subjected to low order excitations was investigated. The predicted vibratory response of a thicker airfoil was compared to the response of a baseline thickness design. Two types of forcing mechanisms were analyzed. It was found that force-controlled response, that may originate from mechanical input or surge, can be managed by increasing the airfoil thickness and providing sufficient margin below the endurance limit of the material. Velocity-controlled response, mainly from aerodynamic interactions, depend on the airfoil excitation placement. The aerodynamic forcing function and damping were determined using flat plate unsteady aerodynamic solutions integrated with an MSC/NASTRAN structural finite element model of the airfoil. Thickening appears to reduce blade response in a velocity-controlled situation provided the modal stress has been reduced by the thickening. However, the response reduction is greater for the force-controlled situation. The modal parameter model provides a quick assessment of either possibility.

2014 ◽  
Vol 2014 ◽  
pp. 1-20 ◽  
Author(s):  
Chih-Neng Hsu

Complex mode and single mode approach analyses are individually developed to predict blade flutter and forced response. These analyses provide a system approach for predicting potential aeroelastic problems of blades. The flow field properties of a blade are analyzed as aero input and combined with a finite element model to calculate the unsteady aero damping of the blade surface. Forcing function generators, including inlet and distortions, are provided to calculate the forced response of turbomachinery blading. The structural dynamic characteristics are obtained based on the blade mode shape obtained by using the finite element model. These approaches can provide turbine engine manufacturers, cogenerators, gas turbine generators, microturbine generators, and engine manufacturers with an analysis system to remedy existing flutter and forced response methods. The findings of this study can be widely applied to fans, compressors, energy turbine power plants, electricity, and cost saving analyses.


Sensors ◽  
2021 ◽  
Vol 21 (6) ◽  
pp. 2022
Author(s):  
Benjamin Spetzler ◽  
Elizaveta V. Golubeva ◽  
Ron-Marco Friedrich ◽  
Sebastian Zabel ◽  
Christine Kirchhof ◽  
...  

Magnetoelectric resonators have been studied for the detection of small amplitude and low frequency magnetic fields via the delta-E effect, mainly in fundamental bending or bulk resonance modes. Here, we present an experimental and theoretical investigation of magnetoelectric thin-film cantilevers that can be operated in bending modes (BMs) and torsion modes (TMs) as a magnetic field sensor. A magnetoelastic macrospin model is combined with an electromechanical finite element model and a general description of the delta-E effect of all stiffness tensor components Cij is derived. Simulations confirm quantitatively that the delta-E effect of the C66 component has the promising potential of significantly increasing the magnetic sensitivity and the maximum normalized frequency change ∆fr. However, the electrical excitation of TMs remains challenging and is found to significantly diminish the gain in sensitivity. Experiments reveal the dependency of the sensitivity and ∆fr of TMs on the mode number, which differs fundamentally from BMs and is well explained by our model. Because the contribution of C11 to the TMs increases with the mode number, the first-order TM yields the highest magnetic sensitivity. Overall, general insights are gained for the design of high-sensitivity delta-E effect sensors, as well as for frequency tunable devices based on the delta-E effect.


Author(s):  
Johann Gross ◽  
Malte Krack ◽  
Harald Schoenenborn

The prediction of aerodynamic blade forcing is a very important topic in turbomachinery design. Usually, the wake from the upstream blade row and the potential field from the downstream blade row are considered as the main causes for excitation, which in conjunction with relative rotation of neighboring blade rows, give rise to dynamic forcing of the blades. In addition to those two mechanisms so-called Tyler-Sofrin (or scattered or spinning) modes, which refer to the acoustic interaction with blade rows further up- or downstream, may have a significant impact on blade forcing. In particular, they lead to considerable blade-to-blade variations of the aerodynamic loading. In part 1 of the paper a study of these effects is performed on the basis of a quasi 3D multi-row and multi-passage compressor configuration. Part 2 of the paper proposes a method to analyze the interaction of the aerodynamic forcing asymmetries with the already well-studied effects of random mistuning stemming from blade-to-blade variations of structural properties. Based on a finite element model of a sector, the equations governing the dynamic behavior of the entire bladed disk can be efficiently derived using substructuring techniques. The disk substructure is assumed as cyclically symmetric, while the blades exhibit structural mistuning and linear aeroelastic coupling. In order to avoid the costly multi-stage analysis, the variation of the aerodynamic loading is treated as an epistemic uncertainty, leading to a stochastic description of the annular force pattern. The effects of structural mistuning and stochastic aerodynamic forcing are first studied separately and then in a combined manner for a blisk of a research compressor without and with aeroelastic coupling.


Author(s):  
Albert Kammerer ◽  
Reza S. Abhari

Centrifugal compressors operating at varying rotational speeds, such as in helicopters or turbochargers, can experience forced response failure modes. The response of the compressors can be triggered by aerodynamic flow non-uniformities, such as with diffuser-impeller interaction or with inlet distortions. The work presented here addresses experimental investigations of forced response in centrifugal compressors with inlet distortions. This research is part of an ongoing effort to develop related experimental techniques and to provide data for validation of computational tools. In this work measurements of blade surface pressure and aerodynamic work distribution were addressed. A series of pressure sensors were designed and installed on rotating impeller blades and simultaneous measurements with blade-mounted strain gauges were performed under engine representative conditions. To the best knowledge of the authors, this is the first publication which presents comprehensive experimental unsteady pressure measurements during forced response for highspeed radial compressors. Experimental data were obtained for both resonance and off-resonance conditions with uniquely tailored inlet distortion. This paper covers aspects relating to the design of fast response pressure sensors and their installation on thin impeller blades. Additionally, sensor properties are outlined with a focus on calibration and measurement uncertainty estimations. The second part of this paper presents unsteady pressure results taken for a number of inlet distortion cases. It will be shown that the intended excitation order due to inlet flow distortion is of comparable magnitude to the second and third harmonics which are consistently observed in all measurements. Finally, an experimental method will be outlined that enables the measurement aerodynamic work on the blade surface during resonant crossing. This approach quantifies the energy exchange between the blade and the flow in terms of cyclic work along the blade surface. The phase angle between the unsteady pressure and the blade movement will be shown to determine the direction of energy transfer between the blade and the fluid.


Author(s):  
M. Vahdati ◽  
C. Breard ◽  
G. Simpson ◽  
M. Imregun

This paper will focus on core-compressor forced response with the aim to develop two design criteria, the so-called chordwise cumulative modal force and heightwise cumulative force, to assess the potential severity of the vibration levels from the correlation between the unsteady pressure distribution on the blade’s surface and the structural modeshape. It is also possible to rank various blade designs since the proposed criterion is sensitive to changes in both unsteady aerodynamic loads and the vibration modeshapes. The proposed methodology was applied to a typical core-compressor forced response case for which measured data were available. The Reynolds-averaged Navier-Stokes equations were used to represent the flow in a non-linear time-accurate fashion on unstructured meshes of mixed elements. The structural model was based on a standard finite element representation from which the vibration modes were extracted. The blade flexibility was included in the model by coupling the finite element model to the unsteady flow model in a time-accurate fashion. A series of numerical experiments were conducted by altering the stator wake and using the proposed indicator functions to minimize the rotor response levels. It was shown that a fourfold response reduction was possible for a certain mode with only a minor modification of the blade.


2014 ◽  
Vol 136 (6) ◽  
Author(s):  
M. Nouh ◽  
O. Aldraihem ◽  
A. Baz

Vibration characteristics of metamaterial beams manufactured of assemblies of periodic cells with built-in local resonances are presented. Each cell consists of a base structure provided with cavities filled by a viscoelastic membrane that supports a small mass to form a source of local resonance. This class of metamaterial structures exhibits unique band gap behavior extending to very low-frequency ranges. A finite element model (FEM) is developed to predict the modal, frequency response, and band gap characteristics of different configurations of the metamaterial beams. The model is exercised to demonstrate the band gap and mechanical filtering capabilities of this class of metamaterial beams. The predictions of the FEM are validated experimentally when the beams are subjected to excitations ranging between 10 and 5000 Hz. It is observed that there is excellent agreement between the theoretical predictions and the experimental results for plain beams, beams with cavities, and beams with cavities provided with local resonant sources. The obtained results emphasize the potential of the metamaterial beams for providing significant vibration attenuation and exhibiting band gaps extending to low frequencies. Such characteristics indicate that metamaterial beams are more effective in attenuating and filtering low-frequency structural vibrations than plain periodic beams of similar size and weight.


Author(s):  
I. Sladojevic´ ◽  
E. P. Petrov ◽  
M. Imregun ◽  
A. I. Sayma

The paper presents the results of a study looking into changes in the forced response levels of bladed disc assemblies subject to both structural and aerodynamic mistuning. A whole annulus FE model, representative of a civil aero-engine fan with 26 blades was used in the calculations. The forced response of all blades of 1000 random mistuned patterns was calculated. The aerodynamic parameters, frequency shifts and damping, were calculated using a three-dimensional Reynolds-averaged Navier-Stokes aero-elasticity code. They were randomly varied for each mistuning pattern, with the assumption that the system would remain stable, i.e. flutter would not occur due to aerodynamic mistuning. The results show the variation of the forced response with different types of mistuning, with structural mistuning only, with aerodynamic mistuning only and with both structural and aerodynamic mistuning.


Author(s):  
Fanny M. Besem ◽  
Robert E. Kielb ◽  
Nicole L. Key

The frequency mistuning that occurs due to manufacturing variations and wear and tear of the blades can have a significant effect on the flutter and forced response behavior of a blade row. Similarly, asymmetries in the aerodynamic or excitation forces can tremendously affect the blade responses. When conducting CFD simulations, all blades are assumed to be tuned (i.e. to have the same natural frequency) and the aerodynamic forces are assumed to be the same on each blade except for a shift in interblade phase angle. The blades are thus predicted to vibrate at the same amplitude. However, when the system is mistuned or when asymmetries are present, some blades can vibrate with a much higher amplitude than the tuned, symmetric system. In this research, we first conduct a deterministic forced response analysis of a mistuned rotor and compare the results to experimental data from a compressor rig. It is shown that tuned CFD results cannot be compared directly with experimental data because of the impact of frequency mistuning on forced response predictions. Moreover, the individual impact of frequency, aerodynamic, and forcing function perturbations on the predictions is assessed, leading to the conclusion that a mistuned system has to be studied probabilistically. Finally, all perturbations are combined and Monte-Carlo simulations are conducted to obtain the range of blade response amplitudes that a designer could expect.


Author(s):  
R. J. Kuether ◽  
L. Renson ◽  
T. Detroux ◽  
C. Grappasonni ◽  
G. Kerschen ◽  
...  

Isolated resonance curves are separate from the main nonlinear forced-response branch, so they can easily be missed by a continuation algorithm and the resonant response might be underpredicted. The present work explores the connection between these isolated resonances and the nonlinear normal modes of the system and adapts an energy balance criterion to connect the two. This approach provides new insights into the occurrence of isolated resonances as well as a method to find an initial guess to compute the isolated resonance curve using numerical continuation. The concepts are illustrated on a finite element model of a cantilever beam with a nonlinear spring at its tip. This system presents jumps in both frequency and amplitude in its response to a swept sinusoidal excitation. The jumps are found to be the result of a modal interaction that creates an isolated resonance curve that eventually merges with the main resonance branch as the excitation force increases. Excellent insight into the observed dynamics is provided with the NNM theory, which supports that NNMs can also be a useful tool for predicting isolated resonance curves and other behaviors in the damped, forced response.


Author(s):  
Seif ElMasry ◽  
Arnold Kühhorn ◽  
Felix Figaschewsky

Abstract This paper aims to study the effect of varying the working line of a compressor onto the forced response vibrations of the blades of an integrally bladed disk (blisk). The investigated rotor belongs to a transonic research compressor, where various probes are placed to measure flow data at all stations and analyze blade vibrations. A single-passage CFD model of all compressor blade-rows is used for steady computations. Using a finite element model, the natural frequencies and mode shapes of the blisk across the operational range of the compressor are predicted. Thus, resonance conditions can be identified from the Campbell diagram. The variation of the compressor working line is investigated at 90% of the maximum shaft speed, where the resonance condition of the 11th blade mode family and the engine order corresponding to the aerodynamic distortion from the upstream stator vane is predicted. Using a single-passage model, time-accurate simulations of the investigated rotor are executed at various operating points, which cover the operational range of the compressor between choke and stall conditions. Aerodynamic damping ratios are calculated using the aerodynamic influence coefficients method at each point, in order to predict the resulting vibration amplitudes of the blades. Relatively high amplitudes of the modal aerodynamic forces are observed at the low working line. A detailed post-processing analysis is performed, as the change of flow incidence contributes largely in the increase of modal aerodynamic forces on the blade. The aerodynamic damping ratios increase with higher working lines, where the rotor achieves relatively higher pressure ratios. However, the damping decreases rapidly close to stall conditions. The trend of the predicted vibration amplitudes is compared to strain gauge measurements from the rig, which are registered during multiple acceleration maneuvers performed over different working lines. A strong correlation between the predicted and measured trends of the forced response vibration is witnessed.


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