scholarly journals Active Control of Dynamic Bearing Loads in Rotating Machinery Using Non-Invasive Measurements

1994 ◽  
Author(s):  
William W. Clark ◽  
Joo-Hyung Kim ◽  
Roy D. Marangoni
Keyword(s):  
Rotating Machinery ◽  
Non Invasive ◽  
Deflection Coefficient ◽  
Bearing Load ◽  
Shaft Deflection ◽  
Reaction Forces ◽  
Bearing Loads ◽  
A New Technique ◽  
Adaptive Feedforward ◽  
Coefficient Method

A new technique for measuring and actively controlling dynamic bearing loads in rotating machinery is presented. Bearing loads are estimated using the Deflection-Coefficient Method, a technique which does not rely on a full system model, and which applies commonly-used shaft-deflection measurement equipment to obtain estimates of bearing loads. The estimated bearing load is used as an error signal in an adaptive feedforward disturbance rejection controller. The result is a control system which can selectively minimize dynamic bearing loads in real time in rotating machinery systems. The method is applied to a numerical model of a typical rotating machinery system to suppress dynamic reaction forces at bearing supports.

scholarly journals Improvement of Tilting-Pad Journal Bearing Operating Characteristics by Application of Eddy Grooves

Lubricants ◽  
2021 ◽  
Vol 9 (2) ◽  
pp. 18
Author(s):  
Eckhard Schüler ◽  
Olaf Berner
Keyword(s):  
High Speed ◽  
Journal Bearing ◽  
Load Capacity ◽  
Fluid Film ◽  
Operating Characteristics ◽  
Fluid Film Bearings ◽  
Tilting Pad ◽  
Bearing Load ◽  
Bearing Loads ◽  
Tilting Pad Journal Bearing

In high speed, high load fluid-film bearings, the laminar-turbulent flow transition can lead to a considerable reduction of the maximum bearing temperatures, due to a homogenization of the fluid-film temperature in radial direction. Since this phenomenon only occurs significantly in large bearings or at very high sliding speeds, means to achieve the effect at lower speeds have been investigated in the past. This paper shows an experimental investigation of this effect and how it can be used for smaller bearings by optimized eddy grooves, machined into the bearing surface. The investigations were carried out on a Miba journal bearing test rig with Ø120 mm shaft diameter at speeds between 50 m/s–110 m/s and at specific bearing loads up to 4.0 MPa. To investigate the potential of this technology, additional temperature probes were installed at the crucial position directly in the sliding surface of an up-to-date tilting pad journal bearing. The results show that the achieved surface temperature reduction with the optimized eddy grooves is significant and represents a considerable enhancement of bearing load capacity. This increase in performance opens new options for the design of bearings and related turbomachinery applications.

scholarly journals Vibration Analysis of Rotor - Coupling - Bearing System With Misaligned Shafts

1996 ◽  
Author(s):  
A. Sreenivasa Rao ◽  
A. S. Sekhar
Keyword(s):  
Theoretical Model ◽  
Finite Elements ◽  
Vibration Analysis ◽  
Rotating Machinery ◽  
Value Analysis ◽  
Flexible Coupling ◽  
Eigen Value ◽  
Shaft Misalignment ◽  
Reaction Forces ◽  
Bearing System

The shaft misalignment, even being a common fault in rotating machinery, is not sufficiently studied. The present work addresses effects of misalignment in rotating machinery. An attempt to give a theoretical model for a rotor-coupling-bearing system has been done. The rotor-bearing system including the flexible coupling is modelled using the finite elements. The reaction forces and moments developed due to flexible coupling misalignment both for parallel and angular are derived and introduced in the model. Vibration analyses such as eigen value analysis and unbalance response are carried out for the rotor system with misaligned shafts.

Load Calculation and Life Prediction for Auto Water Pump Bearing

2012 ◽  
Vol 134 (4) ◽  
Author(s):  
Zhengmei Li ◽  
Qiong Zhou ◽  
Jianping Tang ◽  
Jianwen Wang ◽  
Qi An
Keyword(s):  
Load Distribution ◽  
Normal Load ◽  
Analytical Calculation ◽  
Engineering Application ◽  
Water Pump ◽  
Bearing Load ◽  
Calculation Results ◽  
Bearing Design ◽  
Bearing Loads

Taking the water pump bearing with one roller row (WR)-type auto water pump bearing as a research sample, an analytical calculation method is developed to improve the accuracy and efficiency of the current calculations for the bearing loads and life in engineering application. Considering the misalignment due to the deflection of the bearing spindle, the bearing internal loads and deformations under the action of the complicated external space loads are obtained. The bearing fatigue life including the lives of the rollers and the balls is also calculated with considering the non-normal load distribution caused by the spindle deflection and the roller tilt. The bearing load and life calculation results are compared with those calculated by the traditional method in which the deflection of the bearing spindle and the roller tilt are ignored. The effects of the bearing spindle deflection on the load distribution and the life of the auto water pump bearing are analyzed and discussed. The life decrease in the auto water pump bearing is significant due to the deflection of the bearing spindle and it is recommended to give more attention to this deflection for the high quality of the bearing design and calculation.

Modeling and Analysis for Thermal Control of Spindles for Reconfigurable Machines

2001 ◽  
Author(s):  
Jeffrey L. Stein ◽  
John E. Harder
Keyword(s):  
High Speed ◽  
Metal Cutting ◽  
Closed Loop ◽  
Dynamic Performance ◽  
Thermal Control ◽  
Open Loop ◽  
Limiting Factor ◽  
Process Conditions ◽  
Bearing Load ◽  
Bearing Loads

Abstract Control of thermally induced bearing loads remains an important but unsolved problem for precision, high-speed, metal cutting, machining spindles. Spindle dynamic performance, as well as spindle life, depends on bearing loads. Because these loads can change drastically with a change in process conditions, poor spindle dynamic performance, and dramatically reduced bearing life can result. The purpose of this paper is to evaluate the feasibility of controlling bearing loads by controlling the heat generated by a thermal actuator placed around the housing of the spindle. A mathematical model of the open loop response of a laboratory prototype spindle is developed and validated. The model is then used to evaluate the closed loop performance. The results show that closed loop control of the bearing load is achievable in steady state and under bandwidth limited transient conditions. The proposed system has reasonable command authority when additional heat is required, however, it is possible for the system to lose control when the heater is required to “provide” negative heat. This situation can be mitigated by proper choice of initial preload. As expected, measurement noise limits the control gain but is not a limiting factor. More open loop tests are suggested to validate the model under a broader set of conditions. In addition, closed loop validation is suggested. However, based on results obtained it appears bearing load control is achievable by controlling the thermal field around the spindle.

Transcutaneous Oxygen Tension Measurements in Newborn Infants

PEDIATRICS ◽  
1975 ◽  
Vol 55 (2) ◽  
pp. 232-235
Author(s):  
Gosta Rooth
Keyword(s):  
Continuous Monitoring ◽  
Newborn Infants ◽  
Arterial Oxygen ◽  
Invasive Technique ◽  
Clinical Experiences ◽  
Transcutaneous Oxygen Tension ◽  
Transcutaneous Oxygen ◽  
Non Invasive ◽  
Oxygen Tensions ◽  
A New Technique

Attention is called in this brief review article to the development and clinical uses of a new technique for monitoring blood oxygen tensions in newborn infants. This technique uses an electrode recently developed by Huch et al. in Germany to measure arterial oxygen tensions directly through the skin. This device allows for continuous monitoring with a non-invasive technique. The method is now in use in European hospitals. Clinical experiences are cited to document its usefulness.

Numerical Investigation for Characteristics and Oil-Air Distributions of a Tilting-Pad Journal Bearing Under Different Loads

2020 ◽  
Author(s):  
Aoshuang Ding ◽  
Xuesong Li
Keyword(s):  
Film Thickness ◽  
Journal Bearing ◽  
Viscosity Ratio ◽  
Cavitation Model ◽  
Tilting Pad ◽  
Sst Model ◽  
Bearing Load ◽  
Simulation Results ◽  
Bearing Loads ◽  
Tilting Pad Journal Bearing

Abstract This paper analyses the flow characteristics and oil-air distributions of oil flows in a tilting-pad journal bearing under different bearing loads. This titling-pad journal bearing is working at 3000 rpm rotation speed and its minimum film thicknesses have been measured under different loads from 180 kN to 299 kN. Based on the previous researches of this bearing under 180 kN, the gaseous cavitation and low-turbulence flow exists in this bearing flow. A suitable gaseous cavitation model and the SST model with low-Re correction are used in the film flow simulations. With the rotor and pads assumed to be rigid, the dynamic mesh and motion equations are applied to simulate the motions of the rotor and the rotations of the pads. Based on the simulation results under different bearing loads, the simulated minimum film thicknesses agrees well with the measured data. It indicates that the simulation results can catch the film geometries and flows correctly. With the load increasing, the rotor moves closer to the loaded pads and the minimum film thickness decreases. Taking the effect of boundary layers into consideration, the turbulence has a negative relationship with the film thickness and decreases in the loaded area under higher bearing load. It can be verified by the simulated lower turbulent viscosity ratio distributions in the loaded pads. In the unloaded area, both the film thickness and turbulence viscosity ratio are positively related to the bearing loads. Thus, the higher bearing load may lead the flow to be more different in the loaded and unloaded area, and the turbulence in the loaded pads may transfer to laminar in the end. As for the oil-air distributions, in the unloaded pads, with the bearing load increasing, the simulated air volume fraction increases in the unloaded pads with lower pressure. It should be caused by the higher film thickness of the unloaded pads under higher loads. In sum, the flow turbulence and cavitation process changes with the bearing load. With a higher load, the cavitation becomes more in the unloaded pads and the flow changes sharper from the high-turbulence unloaded area to the low-turbulence loaded area. As the simulation results is in good accordance with the experimental data, the SST model with low-Re correction and the gaseous cavitation model are verified to be suitable for bearing film simulations under different loads.

Reduced Order Finite Element Modeling of Thermally Induced Bearing Loads in Machine Tool Spindles

1999 ◽  
Author(s):  
Alex O. Gibson ◽  
Jeffrey L. Stein
Keyword(s):  
Finite Element ◽  
Thermal Expansion ◽  
Machine Tool ◽  
Mechanical Load ◽  
Machining Process ◽  
Thermally Induced ◽  
Reduced Order ◽  
Wide Range ◽  
Bearing Load ◽  
Bearing Loads

Abstract Machine tool spindle bearings are subjected to a large range of axial and radial loads due to the machining process. Further the rotating spindle must be extremely stiff to minimize the cutting tool’s deflection. The high spindle stiffness is achieved by applying a mechanical load to the bearings, the preload. In fixed preload spindles the bearing loads tend to increase with increasing spindle speed due to thermal expansion and it is well established that these thermally induced loads can lead to premature bearing failure. A model of thermally induced bearing load in angular contact bearing spindles is developed that includes an axis-symmetric reduced order finite element model of the heat transfer and thermal expansion within the spindle’s housing and shaft and the bearing and shaft dynamics. Nodal reduction is used in the reduced order model to minimize the number of temperature states and the computational load. The reduced order model’s calculated temperature and bearing load values are shown to closely match experimentally measured values over a wide range of spindle speeds. The paper ends with a parameter variation study which predicts a dramatic decrease in the thermally induced bearing load when silicon nitride balls are substituted for steel balls.

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