Synthesis of Demand Signals for High Speed Operation of a Packaging Mechanism
The aim of the work described in this paper is to improve the dynamic performance of a one-degree-of-freedom packaging mechanism through demand signal shaping to minimize the peak to peak motor torque. This enables the mechanism to operate at higher speeds with lower vibration and noise levels, and hence with higher accuracy. Initial experimental tests have shown the motion of the Woodpecker mechanism to suffer from dynamic, vibration problems synonymous with a mechanism possessing large amounts of harmonic content in its output motion. The dynamics of the Woodpecker mechanism and the accompanying servo system are developed and the likely causes of the dynamic issues experienced are identified. A computer model of the complete system drive unit is developed utilizing experimental data. The intention is to use the model in further detailed analytical work to shape the velocity demand signal passed to the system. Inverse dynamics are used to derive the variation in driving torque, which must be exerted on the mechanism crank by the drive motor for the mechanism to achieve a constant speed over the complete cycle. Based on the computer model, a novel technique to shape the speed demand signal is developed and it is shown that significant performance improvements can be achieved without re-synthesizing the mechanism or altering the existing industrial controller.