Methodology to Evaluate the Fuel Economy of a Multimode Combustion Engine With Three-Way Catalytic Converter

Author(s):  
Sandro P. Nüesch ◽  
Anna G. Stefanopoulou ◽  
Li Jiang ◽  
Jeffrey Sterniak

Highly diluted, low temperature homogeneous charge compression ignition (HCCI) combustion leads to ultra-low levels of engine-out NOx emissions. A standard drive cycle, however, would require switches between HCCI and spark-ignited (SI) combustion modes. In this paper a methodology is introduced, investigating the fuel economy of such a multimode combustion concept in combination with a three-way catalytic converter (TWC). The TWC needs to exhibit unoccupied oxygen storage sites in order to show acceptable performance. But the lean exhaust gas during HCCI operation fills the oxygen storage and leads to a drop in NOx conversion efficiency. Eventually the levels of NOx become unacceptable and a mode switch to a fuel rich combustion mode is necessary in order to deplete the oxygen storage. The resulting lean-rich cycling leads to a penalty in fuel economy. In order to evaluate the impact of those penalties on fuel economy, a finite state model for combustion mode switches is combined with a longitudinal vehicle model and a phenomenological TWC model, focused on oxygen storage. The aftertreatment model is calibrated using combustion mode switch experiments from lean HCCI to rich spark-assisted HCCI and back. Fuel and emissions maps acquired in steady state experiments are used. Two depletion strategies are compared in terms of their influence on drive cycle fuel economy and NOx emissions.

Author(s):  
Sandro P. Nüesch ◽  
Anna G. Stefanopoulou ◽  
Li Jiang ◽  
Jeff Sterniak

Highly diluted, low temperature homogeneous charge compression ignition (HCCI) combustion leads to ultralow levels of engine-out NOx emissions. A standard drive cycle, however, would require switches between HCCI and spark-ignited (SI) combustion modes. In this paper we quantify the efficiency benefits of such a multimode combustion engine, when emission constraints are to be met with a three-way catalytic converter (TWC). The TWC needs unoccupied oxygen storage sites in order to achieve acceptable performance. The lean exhaust gas during HCCI operation, however, fills the oxygen storage and leads to a drop in NOx conversion efficiency. If levels of tailpipe NOx become unacceptable, a mode switch to a fuel rich combustion mode is necessary in order to deplete the oxygen storage and restore TWC efficiency. The resulting lean-rich cycling leads to a penalty in fuel economy. Another form of penalty originates from the lower combustion efficiency during a combustion mode switch itself. In order to evaluate the impact on fuel economy of those penalties, a finite state model for combustion mode switches is combined with a longitudinal vehicle model and a phenomenological TWC model, focused on oxygen storage. The aftertreatment model is calibrated using combustion mode switch experiments from lean HCCI to rich spark-assisted HCCI (SA-HCCI) and back. Fuel and emission maps acquired in steady-state experiments are used. Different depletion strategies are compared in terms of their influence on drive cycle fuel economy and NOx emissions. It is shown that even an aggressive lean-rich cycling strategy will marginally satisfy the cumulated tailpipe NOx emission standards under warmed-up conditions. More notably, the cycling leads to substantial fuel penalties that negate most of HCCI's efficiency benefits.


2015 ◽  
Vol 17 (4) ◽  
pp. 436-450 ◽  
Author(s):  
Sandro Nüesch ◽  
Patrick Gorzelic ◽  
Li Jiang ◽  
Jeff Sterniak ◽  
Anna G Stefanopoulou

2019 ◽  
Vol 9 (21) ◽  
pp. 4610 ◽  
Author(s):  
Dario Di Maio ◽  
Carlo Beatrice ◽  
Valentina Fraioli ◽  
Pierpaolo Napolitano ◽  
Stefano Golini ◽  
...  

The main objective of the present research activity was to investigate the effect of very fast composition transitions of the engine exhaust typical in real-world driving operating conditions, as fuel cutoff phases or engine misfire, on the aftertreatment devices, which are generally very sensitive to these changes. This phenomenon is particularly evident when dealing with engines powered by natural gas, which requires the use of a three-way catalyst (TWC). Indeed, some deviations from the stoichiometric lambda value can interfere with the catalytic converter efficiency. In this work, a numerical “quasi-steady” model was developed to simulate the chemical and transport phenomena of a specific TWC for a compressed natural gas (CNG) heavy-duty engine. A dedicated experimental campaign was performed in order to evaluate the catalyst response to a defined λ variation pattern of the engine exhaust stream, thus providing the data necessary for the numerical model validation. Tests were carried out to reproduce oxygen storage phenomena that make catalyst behavior different from the classic steady-state operating conditions. A surface reaction kinetic mechanism concerning CH4, CO, H2, oxidation and NO reduction has been appropriately calibrated at different λ values with a step-by-step procedure, both in steady-state conditions of the engine work plan and during transient conditions, through cyclical and consecutive transitions of variable frequency between rich and lean phases. The activity also includes a proper calibration of the reactions involving cerium inside the catalyst in order to reproduce oxygen storage and release dynamics. Sensitivity analysis and continuous control of the reaction rate allowed evaluating the impact of each of them on the exhaust composition in several operating conditions. The proposed model predicts tailpipe conversion/formation of the main chemical species, starting from experimental engine-out data, and provides a useful tool to evaluate the catalyst’s performance.


Author(s):  
Kuo Yang ◽  
Pingen Chen

With increasingly demanding regulations on engine emission and fuel efficiency, the optimization of the internal combustion engine and the after-treatment integrated system has become a critical research focus. To address such an issue, this paper aims to achieve a better trade-off between the fuel consumption of a spark-ignited (SI) engine and emission conversion efficiencies of a Three-Way Catalytic converter (TWC) system. A Model Predictive Control (MPC)-based integrated engine and TWC control methodology is presented, which is able to optimize Air/Fuel Ratio (AFR) to maintain oxygen storage of TWC at a desired level and thus meet the tailpipe NOx, CO and HC emission requirements. The effectiveness of the presented control methodology is validated in simulation. Compared with the existing dithering-based AFR control, the proposed MPC-based AFR control can improve CO emission conversion efficiencies by 8.42% and 4.85% in simplified US06 and UDDS driving cycles, respectively. At the same time, Nitrogen Oxides (NOx) conversion efficiency maintains above the required limit of 95% and the fuel efficiency remains at the same level as the existing control methodology in production as well. Such an integrated engine-aftertreatment system control can be instrumental in improving engine efficiency and emission reduction performance.


Author(s):  
Sandro P. Nüesch ◽  
Anna G. Stefanopoulou

Ignoring the driver’s torque command can be beneficial for fuel economy, especially if it leads to extended residence time at efficient operating conditions. We answered this question for a particular engine, which allows mode switches between spark ignition (SI) and homogeneous charge compression ignition (HCCI) combustion. When operating such a multimode combustion engine it might be required to defer a load command outside the feasible regime of one combustion mode until a mode switch is accomplished. The resulting delays in engine torque response might negatively affect vehicle performance and drivability. In this paper a longitudinal vehicle model is presented, which incorporates dynamics associated with SI/HCCI mode switching. Two exemplary supervisory control strategies were evaluated in terms of fuel economy and torque behavior. It was seen that the duration of a mode switch may be short enough to avoid substantial impairment in torque response. This in turn would lead to the opportunity of purposefully ignoring the driver command. Thereby, the residence time in the beneficial HCCI combustion regime is prolonged and fuel-expensive mode switching avoided. The result is a trade-off between torque deviation and improvements in fuel economy. Finally, based on this trade-off the supervisory control strategy relying on a short-term prediction of engine load was seen to achieve similar fuel economy with slightly improved torque response than a strategy without prediction.


Energies ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 2102
Author(s):  
Josef Stetina ◽  
Michael Bohm ◽  
Michal Brezina

A micro cogeneration unit based on a three-cylinder internal combustion engine, Skoda MPI 1.0 L compressed natural gas (CNG), with an output of 25 kW at 3000 RPM is proposed in this paper. It is a relatively simple engine, which is already adopted by the manufacturer to operate on CNG. The engine life and design correspond to the original purpose of use in the vehicle. A detailed dynamic model was created in the GT-SUITE environment and implemented into an energy balance model that includes its internal combustion engine, heat exchangers, generator, battery storage, and water storage tank. The 1D internal combustion engine model provides us with information on engine start-up time, actual effective power, friction power, and the amount of heat going to the cooling system and exhaust pipe. The catalytic converter was removed from the exhaust pipe, and the engine was always operating at full load; thus, engine power control is not considered. An energy storage system for an island operation of the entire power unit for a large, detached house was designed to withstand accumulated energy for a few days in the case of a breakout. To reach a low initial system cost, the possible implementation of worn-out battery packs toward emission reduction in terms of the second life of the battery is proposed. The energy and emission balance are carried out, and the service life of the engine is also discussed.


Energies ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 1046
Author(s):  
Maksymilian Mądziel ◽  
Tiziana Campisi ◽  
Artur Jaworski ◽  
Giovanni Tesoriere

Urban agglomerations close to road infrastructure are particularly exposed to harmful exhaust emissions from motor vehicles and this problem is exacerbated at road intersections. Roundabouts are one of the most popular intersection designs in recent years, making traffic flow smoother and safer, but especially at peak times they are subject to numerous stop-and-go operations by vehicles, which increase the dispersion of emissions with high particulate matter rates. The study focused on a specific area of the city of Rzeszow in Poland. This country is characterized by the current composition of vehicle fleets connected to combustion engine vehicles. The measurement of the concentration of particulate matter (PM2.5 and PM10) by means of a preliminary survey campaign in the vicinity of the intersection made it possible to assess the impact of vehicle traffic on the dispersion of pollutants in the air. The present report presents some strategies to be implemented in the examined area considering a comparison of current and project scenarios characterized both by a modification of the road geometry (through the introduction of a turbo roundabout) and the composition of the vehicular flow with the forthcoming diffusion of electric vehicles. The study presents an exemplified methodology for comparing scenarios aimed at optimizing strategic choices for the local administration and also shows the benefits of an increased electric fleet. By processing the data with specific tools and comparing the scenarios, it was found that a conversion of 25% of the motor vehicles to electric vehicles in the current fleet has reduced the concentration of PM10 by about 30% along the ring road, has led to a significant reduction in the length of particulate concentration of the motorway, and it has also led to a significant reduction in the length of the particulate concentration for the access roads to the intersection.


Energies ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 1107
Author(s):  
Stefano d’Ambrosio ◽  
Roberto Finesso ◽  
Gilles Hardy ◽  
Andrea Manelli ◽  
Alessandro Mancarella ◽  
...  

In the present paper, a model-based controller of engine torque and engine-out Nitrogen oxide (NOx) emissions, which was previously developed and tested by means of offline simulations, has been validated on a FPT F1C 3.0 L diesel engine by means of rapid prototyping. With reference to the previous version, a new NOx model has been implemented to improve robustness in terms of NOx prediction. The experimental tests have confirmed the basic functionality of the controller in transient conditions, over different load ramps at fixed engine speeds, over which the average RMSE (Root Mean Square Error) values for the control of NOx emissions were of the order of 55–90 ppm, while the average RMSE values for the control of brake mean effective pressure (BMEP) were of the order of 0.25–0.39 bar. However, the test results also highlighted the need for further improvements, especially concerning the effect of the engine thermal state on the NOx emissions in transient operation. Moreover, several aspects, such as the check of the computational time, the impact of the controller on other pollutant emissions, or on the long-term engine operations, will have to be evaluated in future studies in view of the controller implementation on the engine control unit.


2015 ◽  
Vol 157 ◽  
pp. 762-776 ◽  
Author(s):  
Zhiming Gao ◽  
Scott J. Curran ◽  
James E. Parks ◽  
David E. Smith ◽  
Robert M. Wagner ◽  
...  

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