Simulation and Field Experiments With an Agricultural Tractor of a Robust Control for a Complete Fluid Power Circuit Using a New Electro-Hydraulic Pump: Part I—Modelling

Author(s):  
Marco Forestello ◽  
Pandeli Borodani ◽  
Davide Colombo ◽  
Patrizio Turco ◽  
Riccardo Morselli

Recently, agricultural tractors fuel consumption is growing, as a consequence of an increased number of components supplied. Otherwise, the increased sensitivity for environmental protection and global market competition are pointing out evermore urgent needs for significant improvement of fuel economy. With normal components of standard production tractors, dimensioned for the worst case operating conditions, is difficult to reduce consumptions. In this study, it is dealt with an innovative configuration where, the main hydraulic pump is substituted with a new electro-hydraulic one, with aim to optimize the operating points. To manage the pump by an appropriate control strategy, is fundamental to understand the characteristics and the dynamic properties of the hydraulic circuit fed by the pump. The purpose of this part of the paper is to describe the modeling activity that cover this necessity.

Author(s):  
Pandeli Borodani ◽  
Davide Colombo ◽  
Marco Forestello ◽  
Patrizio Turco ◽  
Riccardo Morselli

The plant under control is the hydraulic circuit arranged by CNH in a prototype agriculture tractor of medium segment, where instead of the conventional main hydraulic pump, a new device electronically piloted, is installed. The main purpose is basically to obtain some advantages according to the energetic point of view, by means of an appropriate control structure, managing the electronic variable displacement pump. The frontier of the new systems requires the employment of the advanced control techniques, in order to assure the levels of precision, reliability, robustness demanded from systems. The control design methodology employed in the present case is based on robust H∞ optimization techniques, where robust stability properties are guaranteed in presence of unaccountable dynamics and other destabilizing factors. The effectiveness of the proposed control approach is tested on the demonstrative tractor realized from the CNH Agriculture at Modena plants, in all real conditions.


Author(s):  
Franco Stellari ◽  
Peilin Song ◽  
James C. Tsang ◽  
Moyra K. McManus ◽  
Mark B. Ketchen

Abstract Hot-carrier luminescence emission is used to diagnose the cause of excess quiescence current, IDDQ, in a low power circuit implemented in CMOS 7SF technology. We found by optical inspection of the chip that the high IDDQ is related to the low threshold, Vt, device process and in particular to transistors with minimum channel length (0.18 μm). In this paper we will also show that it is possible to gain knowledge regarding the operating conditions of the IC from the analysis of optical emission due to leakage current, aside from simply locating defects and failures. In particular, we will show how it is possible to calculate the voltage drop across the circuit power grid from time-integrated acquisitions of leakage luminescence.


Author(s):  
И.В. Бачериков ◽  
Б.М. Локштанов

При проектировании открытых и закрытых хранилищ измельченных сыпучих материалов древесных материалов, таких как щепа и опилки, большое значение имеет угол естественного откоса (статический и динамический) этих материалов. В технической литературе приводятся противоречивые сведения о величине этих углов, что приводит к ошибкам при проектировании складов. В справочных данных не учитываются условия, в которых эксплуатируются емкости для хранения сыпучих материалов, свойства и состояние этих сыпучих материалов. В свою очередь, ошибки при проектировании приводят к проблемам (зависание, сводообразование, «затопление» и т. д.) и авариям при эксплуатации бункеров и силосов на производстве. В статье представлены сведения, посвященные влиянию влажности и температуры на угол естественного откоса сыпучих материалов. На основании лабораторных и натурных экспериментов, проведенных с помощью специально разработанных методик и установок, была скорректирована формула для определения углов естественного откоса (статического и динамического) для измельченных древесных материалов в зависимости от их фракционного и породного состава, влажности (абсолютной и относительной) и температуры. При помощи скорректированной формулы можно определить угол естественного откоса древесных сыпучих материалов со среднегеометрическим размером частицы от 0,5 мм до 15 мм (от древесной пыли до технологической щепы) в различных производственных условиях. Статья может быть полезна проектировщикам при расчете угла наклона граней выпускающей воронки бункеров и силосов предприятий лесной отрасли и целлюлозо-бумажной промышленности. In the design of open and closed storage warehouses chopped wood materials for bulk materials such as wood chips and sawdust, great importance has an angle of repose (static and dynamic) of these materials. In the technical literature are conflicting reports about the magnitude of these angles, which leads to errors in the design of warehouses. In the referencesdoes not take into account the conditions under which operated capacities for storage of bulk materials, and properties and condition of the bulk material. The design errors lead to problems (hanging, arching, «flooding», etc.) and accidents in the operation of hoppers and silos at the mills. The article provides information on the impact of humidity and temperature on the angle of repose of granular materials. On the basis of laboratory and field experiments, conducted with the help of specially developed techniques and facilities has been adjusted formula for determining the angle of repose (static and dynamic) for the shredded wood materials depending on their fractional and species composition, humidity (absolute and relative) and temperature. It is possible, by using the corrected formula, to determine the angle of repose of loose wood materials with average particle size of from 0.5 mm to 15 mm (wood dust to pulpchips) in various operating conditions. The article can be helpful to designers in the calculation of the angle of inclination of the funnel faces produces bunkers and silos forest industries and pulp and paper industry.


2018 ◽  
Vol 251 ◽  
pp. 04040
Author(s):  
Zaven Ter-Martirosyan ◽  
Ivan Luzin

The article presents the results of a comprehensive research of the dynamic impacts on a modified base. The modified base was obtained as a result of compensatory injection at the experimental site for the accident recovery at the hydraulic engineering structure. The complex study of the dynamic impacts includes special laboratory tests to determine the soil parameters, the finite element analysis of the experimental site, taking into account the dynamic properties, the selection of the necessary equipment for field experiments based on the numerical solution results, a full-scale experiment with the measurement of the foundation sediments of the experimental site.


Author(s):  
T Reddyhoff ◽  
H A Spikes ◽  
A V Olver

An effective means of studying lubricant rheology within elastohydrodynamic contacts is by detailed mapping of the temperature of the fluid and the bounding surfaces within the lubricated contact area. In the current work, the experimental approach initially developed by Sanborn and Winer and then by Spikes et al., has been advanced to include a high specification infrared (IR) camera and microscope. Besides the instantaneous capture of full field measurements, this has the advantage of increased sensitivity and higher spatial resolution than previous systems used. The increased sensitivity enables a much larger range of testable operating conditions: namely lower loads, speeds, and reduced sliding. In addition, the range of test lubricants can be extended beyond high shearing traction fluids. These new possibilities have been used to investigate and compare the rheological properties of a range of lubricants: namely a group I and group II mineral oil, a polyalphaolephin (group IV), the traction fluid Santotrac 50, and 5P4E, a five-ring polyphenyl-ether. As expected, contact temperatures increased with lubricant refinement, for the mineral base oils tested. Using moving heat source theory, the measured temperature distributions were converted into maps showing rate of heat input into each surface, from which shear stresses were calculated. The technique could therefore be validated by integrating these shear stress maps, and comparing them with traction values obtained by direct measurement. Generally there was good agreement between the two approaches, with the only significant differences occurring for 5P4E, where the traction that was deduced from the temperature over-predicted the traction by roughly 15 per cent. Of the lubricants tested, Santotrac 50 showed the highest average traction over the contact; however, 5P4E showed the highest maximum traction. This observation is only possible using the IR mapping technique, and is obscured when measuring the traction directly. Both techniques showed the effect of shear heating causing a reduction in traction.


Author(s):  
Elizabeth Passano ◽  
Carl M. Larsen

The paper deals with the challenge of predicting the extreme response of catenary risers, a topic of both industry and academic interest. Large heave motions introduced at the upper end of a catenary riser can lead to compression and large bending moments in the region immediately above the touch down area. In the worst case, dynamic beam buckling may occur. The focus of the paper will be on understanding the riser behaviour in extreme, low-tension response and in establishing suitable analysis strategies to predict the extreme response. Results from long nonlinear stochastic simulations of many sea states with varying environmental and operating conditions may be combined to describe the long-term response of a nonlinear structure such as a catenary riser. However, this theoretically straight-forward approach is very demanding computationally and ways to limit the extent of nonlinear stochastic simulations are therefore sought. The usefulness of simpler methods such as regular wave analysis to improve understanding of the physical behaviour and to aid in concentrating the nonlinear simulations to where they are most useful, will be demonstrated.


2021 ◽  
Author(s):  
Rakshith Naik ◽  
Yetzirah Urthaler ◽  
Scot McNeill ◽  
Rafik Boubenider

Abstract Certain subsea jumper design features coupled with operating conditions can lead to Flow Induced Vibration (FIV) of subsea jumpers. Excessive FIV can result in accumulation of allowable fatigue damage prior to the end of jumper service life. For this reason, an extensive FIV management program was instated for a large development in the Gulf of Mexico (GOM) where FIV had been observed. The program consisted of in-situ measurement, modeling and analysis. Selected well and flowline jumpers were outfitted with subsea instrumentation for dedicated vibration testing. Finite Element (FE) models were developed for each jumper and refined to match the dynamic properties extracted from the measured data. Fatigue analysis was then carried out using the refined FE model and measured response data. If warranted by the analysis results, action was taken to mitigate the deleterious effects of FIV. Details on modeling and data analysis were published in [5]. Herein, we focus on the overall findings and lessons learned over the duration of the program. The following topics from the program are discussed in detail: 1. In-situ vibration measurement 2. Overall vibration trends with flow rate and lack of correlation of FIV to flow intensity (rho-v-squared); 3. Vibration and fatigue performance of flowline jumpers vs. well jumpers 4. Fatigue analysis conservatism Reliance on screening calculations or predictive FE analysis could lead to overly conservative operational limits or a high degree of fatigue life uncertainty in conditions vulnerable to FIV. It is proposed that in-situ vibration measurements followed by analysis of the measured data in alignment with operating conditions is the best practice to obtain a realistic understanding of subsea jumper integrity to ensure safe and reliable operation of the subsea system. The findings from the FIV management program provide valuable insight for the subsea industry, particularly in the areas of integrity management of in-service subsea jumpers; in-situ instrumentation and vibration measurements and limitations associated with predictive analysis of jumper FIV. If learnings, such as those discussed here, are fed back into design, analysis and monitoring guidelines for subsea equipment, the understanding and management of FIV could be dramatically enhanced compared to the current industry practice.


2012 ◽  
Vol 170-173 ◽  
pp. 3491-3494
Author(s):  
Ming Dong Chen ◽  
Ding Xuan Zhao

The boom with closed circuit in Hydraulic Excavators, which is made up of motor, hydraulic pump and accumulator, was put forward based on analysis of the operating condition of ordinary hydraulic excavators and mathematical models of system were built. Power characteristics of main power elements were obtained under typical operating conditions, and then the energy consumption characteristics were analyzed. The results show that the installed power and energy consumption will be reduced using boom with closed circuit, and no-load drop and full load rise of boom are the worst operating conditions.


1974 ◽  
Vol 188 (1) ◽  
pp. 189-199 ◽  
Author(s):  
B. O. Helgestad ◽  
K. Foster ◽  
F. K. Bannister

A method is given for calculating pressure transients in an axial piston hydraulic pump. Some theoretical predictions are given of the effect of port timing and the effect of introducing restricting grooves at the ends of the kidney ports in the valve plate and suggestions are made of the effects of these parameters on noise emission; comparative measurements of noise are then quoted that support the general arguments. A parallel shot is recommended as the best compromise for the restrictor groove geometry to give good results over the widest range of operating conditions, including reverse rotation. Finally, mention is made of the use of a relief valve in the port plate for noise reduction.


Author(s):  
David Hemberger ◽  
Dietmar Filsinger ◽  
Hans-Jörg Bauer

Next to excitation forces and the dynamic properties of mistuned structures the damping behavior is a key feature to evaluate the dynamic turbine blade response and thus the HCF life of a bladed disk (blisk). Just as the determination of the mistuning properties and the assessment of the vibration excitation, the evaluation of damping is also subject to uncertainty especially considering the wide operating range of a small radial turbine of a turbocharger. Since the total damping is composed of material damping, structural damping and aerodynamic damping, which are affected by parameters, like the eigenform of the vibration, the magnitude of the vibration amplitude and aerodynamic properties, the total damping can be strongly dependent on the operating conditions. The study at hand provides results from investigations that allow estimating the contribution of aerodynamic damping on the total damping. Experimental and numerical analysis of radial turbines from turbochargers for vehicular engines with variable turbine inlet vanes were performed. Measurements under different environmental conditions such as at rest and during operation, as well as unsteady CFD calculations and, coupled flow and structural calculations were carried out. A change in total damping could be found depending on the density of the surrounding gas by vibration measurements in operation on the hot gas test bench. But it was also shown that the total damping is decisively influenced by the mistuning of the structure. On one side the structural damping is varied by the variation in mistuned blade vibration amplitudes and otherwise the aerodynamic damping is influenced by the different inter blade phase angles (IBPA ) due to the mistuning, which is a symptom of geometric differences and material inhomogeneity in the wheels. Finally, the estimated total damping values were utilized in forced response calculations using a mistuned FE-model of a real turbine and excitation forces from unsteady CFD calculation. The magnitudes of the measured vibration amplitudes were compared with results from numerical analysis to validate the numerical model with focus on the investigation about the total damping. The deviation between the results was ±10% for different eigenforms and excitation orders.


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