Pump Sump CFD for Vertical Pump Design

Author(s):  
Susanne Kru¨ger ◽  
Youcef Ait Bouziad ◽  
Wolfgang Maurer

Pump sump designs play an important role for vertical pumps since they are responsible for the flow conditions at the impeller inlet. To first foresee and then prevent possible damages resulting from uneven flow conditions, computational fluid dynamics (CFD) can support model tests to reduce at least costs, but, with increasing computer power, also time. This paper compares different approaches to model the flow in pump sumps: The conventional single phase fixed water surface method and the multiphase (air+water) free water surface method. Both methods are compared with unsteady state computations and two different geometries (original and modified geometry) regarding differences in water surface, flow distribution in the pump wells, measurements, and computational time. All CFD results compare well with the experiments and are in good agreement with the vortex formation, type, and location as well as flow pre-rotation. Most of the time, the main interest lies in flow, vortices, forces, and frequencies in the attached pump, and additional computations need to be undertaken. Due to different timescales between the flow in the pump sump and in the pump itself, a decoupled technique is conventionally used in which firstly the flow field of the sump and secondly in the vertical pump is computed. We compare this decoupled method with a fully coupled one regarding computational time needed and time discretisation required as well as resulting flow structures and radial forces. Results of both methods are mainly in a good agreement, show slight differences in the velocity profile at the impeller inlet, and larger ones in magnitude of radial forces and force modulus. Decoupled and coupled method show practically the same computational effort, which recommends the application of the fully coupled approach not only in special cases where the vortices in the sump are triggered by the impeller rotations, especially at low flow rate operating points and existence of pre-swirl vortices.

2022 ◽  
Author(s):  
Marcus Becker ◽  
Bastian Ritter ◽  
Bart Doekemeijer ◽  
Daan van der Hoek ◽  
Ulrich Konigorski ◽  
...  

Abstract. In this paper a new version of the FLOw Redirection and Induction Dynamics (FLORIDyn) model is presented. The new model uses the three-dimensional parametric Gaussian FLORIS model and can provide dynamic wind farm simulations at low computational cost under heterogeneous and changing wind conditions. Both FLORIS and FLORIDyn are parametric models which can be used to simulate wind farms, evaluate controller performance and can serve as a control-oriented model. One central element in which they differ is in their representation of flow dynamics: FLORIS neglects these and provides a computationally very cheap approximation of the mean wind farm flow. FLORIDyn defines a framework which utilizes this low computational cost of FLORIS to simulate basic wake dynamics: this is achieved by creating so called Observation Points (OPs) at each time step at the rotor plane which inherit the turbine state. In this work, we develop the initial FLORIDyn framework further considering multiple aspects. The underlying FLORIS wake model is replaced by a Gaussian wake model. The distribution and characteristics of the OPs are adapted to account for the new parametric model, but also to take complex flow conditions into account. To achieve this, a mathematical approach is developed to combine the parametric model and the changing, heterogeneous world conditions and link them with each OP. We also present a computational lightweight wind field model to allow for a simulation environment in which heterogeneous flow conditions are possible. FLORIDyn is compared to SOWFA simulations in three- and nine-turbine cases under static and changing environmental conditions.The results show a good agreement with the timing of the impact of upstream state changes on downstream turbines. They also show a good agreement in terms of how wakes are displaced by wind direction changes and when the resulting velocity deficit is experienced by downstream turbines. A good fit of the mean generated power is ensured by the underlying FLORIS model. In the three turbine case, FLORIDyn simulates 4 s simulation time in 24.49 ms computational time. The resulting new FLORIDyn model proves to be a computationally attractive and capable tool for model based dynamic wind farm control.


2003 ◽  
Vol 3 (1-2) ◽  
pp. 201-207
Author(s):  
H. Nagaoka ◽  
T. Nakano ◽  
D. Akimoto

The objective of this research is to investigate mass transfer mechanism in biofilms under oscillatory flow conditions. Numerical simulation of turbulence near a biofilm was conducted using the low Reynold’s number k-ɛ turbulence model. Substrate transfer in biofilms under oscillatory flow conditions was assumed to be carried out by turbulent diffusion caused by fluid movement and substrate concentration profile in biofilm was calculated. An experiment was carried out to measure velocity profile near a biofilm under oscillatory flow conditions and the influence of the turbulence on substrate uptake rate by the biofilm was also measured. Measured turbulence was in good agreement with the calculated one and the influence of the turbulence on the substrate uptake rate was well explained by the simulation.


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Anyang Huang ◽  
Jinzhong Yao ◽  
Jiazhi Zhu ◽  
Xingchen Gao ◽  
Wei Jiang

AbstractChinese sturgeon (Acipenser sinensis) is a critically endangered species, and waters downstream from Gezhouba Dam are the only known spawning ground. To optimize the velocity conditions in the spawning ground by controlling the opening mode of Gezhouba Dam generator units, a mathematical model of Chinese sturgeon spawning ground was established in FLOW-3D. The model was evaluated with velocity measurements, and the results were determined to be in good agreement. By inverting the 2016–2019 field monitoring results, the model shows that the preferred velocity range for Chinese sturgeon spawning is 0.6–1.5 m/s. Velocity fields of different opening modes of the generator units were simulated with identical discharge. The suitable-velocity area was maximal when all units of Dajiang Plant of Gezhouba Dam were open. For discharges below 12,000 m3/s, most of the area was suitable; for discharges above 12,000 m3/s, the suitable area rapidly decreased with increasing discharge. A comparison of suitable areas under high-flow showed that at discharges of 12,000–15,000 m3/s, opening 11–13 units on the left side was optimal. For discharges above 15,000 m3/s, all units should be open. We used these results to recommend a new operation scheme to support the conservation of Chinese sturgeon.


Foods ◽  
2021 ◽  
Vol 10 (7) ◽  
pp. 1622
Author(s):  
Wipawee Tepnatim ◽  
Witchuda Daud ◽  
Pitiya Kamonpatana

The microwave oven has become a standard appliance to reheat or cook meals in households and convenience stores. However, the main problem of microwave heating is the non-uniform temperature distribution, which may affect food quality and health safety. A three-dimensional mathematical model was developed to simulate the temperature distribution of four ready-to-eat sausages in a plastic package in a stationary versus a rotating microwave oven, and the model was validated experimentally. COMSOL software was applied to predict sausage temperatures at different orientations for the stationary microwave model, whereas COMSOL and COMSOL in combination with MATLAB software were used for a rotating microwave model. A sausage orientation at 135° with the waveguide was similar to that using the rotating microwave model regarding uniform thermal and electric field distributions. Both rotating models provided good agreement between the predicted and actual values and had greater precision than the stationary model. In addition, the computational time using COMSOL in combination with MATLAB was reduced by 60% compared to COMSOL alone. Consequently, the models could assist food producers and associations in designing packaging materials to prevent leakage of the packaging compound, developing new products and applications to improve product heating uniformity, and reducing the cost and time of the research and development stage.


2014 ◽  
Vol 18 (4) ◽  
pp. 1413-1423 ◽  
Author(s):  
Dragan Ruzic ◽  
Sinisa Bikic

The aim of the research described in this paper, is to make a virtual thermal manikin that would be simple, but also robust and reliable. The virtual thermal manikin was made in order to investigate thermal conditions inside vehicle cabins. The main parameters of the presented numerical model that were investigated in this paper are mesh characteristics and turbulence models. Heat fluxes on the manikin's body segments obtained from the simulations were compared with published results, from three different experiments done on physical thermal manikins. The presented virtual thermal manikin, meshed with surface elements of 0.035 m in nominal size (around 13,600 surface elements) and in conjunction with the two-layer RANS Realizable k-? turbulence model, had generally good agreement with experimental data in both forced and natural flow conditions.


2014 ◽  
Vol 69 (6) ◽  
pp. 1334-1343 ◽  
Author(s):  
Shasha Lu ◽  
Ruijie Li ◽  
Xiaoming Xia ◽  
Jun Zheng

Measuring pollutant concentrations in major tributaries is the standard method for establishing pollutant fluxes to the sea. However, this method is costly and difficult, and may be subject to a great deal of uncertainty due to the presence of unknown sources. This uncertainty presents challenges to managers and scientists in reducing contaminant discharges to water bodies. As one less costly method, a three-dimensional model was developed and used to predict pollutant fluxes to the sea. The sorptive contaminant model was incorporated into hydrodynamic and sediment models. Adsorption–desorption of copper by sediments in the Oujiang estuary were described using Henry's law. The model was validated using measured data for water surface elevations, flow velocity/direction, suspended sediment concentrations, and the proportion of copper sorbed to sediment. The validated model was then applied to predict fluxes of copper. Combined with the measured data, the copper concentration in the Oujiang River discharge was calculated as 13.0 μg/L and copper fluxes were calculated as 52 t in 2010. This copper flux prediction was verified using measured dissolved copper concentrations. Comparisons between the modeled and measured results showed good agreement at most stations, demonstrating that copper flux prediction in the Oujiang estuary was reasonably accurate.


2000 ◽  
Author(s):  
Paul F. Fischer ◽  
Seung Lee ◽  
Francis Loth ◽  
Hisham S. Bassiouny ◽  
Nurullah Arslan

Abstract This was a study to compare computational and experimental results of flow field inside the venous anastomosis of an arteriovenous (AV) graft. Laser Doppler anemometry (LDA) measurements were conducted inside an upscaled end-to-side graft model under steady flow conditions at Reynolds number 1820 which is representative of the in vivo flow conditions inside a human AV graft. The distribution of the velocity and turbulence intensity was measured at several locations in the plane of the bifurcation. This flow field was simulated using computation fluid dynamics (CFD) and shown to be in good agreement. Under steady flow conditions, the flow field demonstrated an unsteady character (transition to turbulence).


Author(s):  
Raja Abou Ackl ◽  
Andreas Swienty ◽  
Flemming Lykholt-Ustrup ◽  
Paul Uwe Thamsen

In many places lifting systems represent central components of wastewater systems. Pumping stations with a circular wet-pit design are characterized by their relatively small footprint for a given sump volume as well as their relatively simple construction technique [1]. This kind of pumping stations is equipped with submersible pumps. These are located in this case directly in the wastewater collection pit. The waste water passes through the pump station untreated and loaded with all kind of solids. Thus, the role of the pump sump is to provide an optimal operating environment for the pumps in addition to the transportation of sewage solids. Understanding the effects of design criteria on pumping station performance is important to fulfil the wastewater transportation as maintenance-free and energy efficient as possible. The design of the pit may affect the overall performance of the station in terms of poor flow conditions inside the pit, non-uniform und disturbed inflow at the pump inlet, as well as air entrainment to the pump. The scope of this paper is to evaluate the impact of various design criteria and the operating conditions on the performance of pump stations concerning the air entrainment to the pump as well as the sedimentation inside the pit. This is done to provide documentation and recommendations of the design and operating of the station. The investigated criteria are: the inflow direction, and the operating submergence. In this context experiments were conducted on a physical model of duplex circular wet pit wastewater pumping station. Furthermore the same experiments were reproduced by numerical simulations. The physical model made of acrylic allowed to visualize the flow patterns inside the sump at various operating conditions. This model is equipped with five different inflow directions, two of them are tangential to the pit and the remaining three are radial in various positions relative to the pumps centerline. Particles were used to enable the investigation of the flow patterns inside the pit to determine the zones of high sedimentation risk. The air entrainment was evaluated on the model test rig by measuring the depth, the width and the length of the aerated region caused by the plunging water jet and by observing the air bubbles entering the pumps. The starting sump geometry called baseline geometry is simply a flat floor. The tests were done at all the possible combinations of inflow directions, submergence, working pump and operating flow. The ability of the numerical simulation to give a reliable prediction of air entrainment was assessed to be used in the future as a tool in scale series to define the scale effect as well as to analyze the flow conditions inside the sump and to understand the air entrainment phenomenon. These simulations were conducted using the geometries of the test setup after generating the mesh with tetrahedral elements. The VOF multiphase model was applied to simulate the interaction of the liquid water phase and the gaseous air phase. On the basis of the results constructive suggestions are derived for the design of the pit, as well as the operating conditions of the pumping station. At the end recommendations for the design and operating conditions are provided.


Author(s):  
Shuhong Liu ◽  
Yong Li ◽  
Xianwu Luo ◽  
Yulin Wu

It is known that the flow condition in the pump sump is very complicated, which usually performs as several types of vortex, water wave of free surface, vibration, noise, and etc. To make clear the flow condition experimentally and numerically is very important to develop the performance and operating stability of the pump station. As one of the projects with Hitachi Industries ltd. Co., Japan, the investigation experimentally on the internal flow condition of the pump sump has been carried out in Tsinghua University. In this paper, we introduce the simulation results, which can show more detail information near the intake of the pump sump. The simulation is focused on the area near the intake, together with the extension of up-stream and down-stream. The calculation research includes two parts: steady simulation and unsteady simulation by VOF model, which is provided by the commercial software of Fluent. Through the steady simulation, the distribution of free water surface (water height) near the intake, as well as the flow condition inside the intake, were obtained. Comparing with the experimental data, a good agreement was observed. After analyzing the unsteady calculation results by VOF, four stages of the development of air-entraining vortex, and the wave characteristic of free water surface, were obtained, which were in accord with the experiment visualizing.


2018 ◽  
Vol 45 ◽  
pp. 00110
Author(s):  
Magda Hudak

Spur dykes are structures for regulating rivers. They are designed for medium water levels, when spur dyke tops are above the water surface. In the central section of the Odra River the water level is changeable, and the spur dykes work in different hydrological conditions: as non-submerged and submerged. Correct recognition of the plant structure growing on the spur dykes is of great importance in the context of the subsequent allocation of its measure related to the hydraulic action, among others coefficients of resistance of plant zones and refers mainly to grasses. In hydraulic calculations, it is required to determine the value of flow resistance coefficients. In such a departure, the flow is omitted in the area occupied by vegetation. Therefore, it is necessary to know the quantitative characteristics of overgrowth. Vegetation should be presented in the form of a model reflecting the impact of plants growing on the spur dykes and their impact on the water flow conditions in the river. Literature data are not very numerous and are still awake unsatisfied. The paper presents the results of research on the density of vegetation on the Odra River in the Nowa Sól region.


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